Residual life prediction for marine diesel turbocharger based on Wiener process北大核心CSCD

[目的]针对船舶柴油机增压器难以收集到全生命周期性能退化数据的问题,提出一种基于维纳过程的寿命预测模型。[方法]首先,采用K-Means模型对增压器实际运行工况进行聚类,提取出典型工况数据;然后,使用贝叶斯突变点检测模型识别增压器的缺陷点;最后,建立基于维纳过程的退化模型,并以某型船用柴油机增压器为应用对象,预测增压器的剩余使用寿命。[结果]结果显示,基于维纳过程的寿命预测方法能够在不需要同类设备历史退化数据的情况下对增压器的剩余寿命进行预测。[结论]所提方法对缺少故障样本的船舶柴油机增压器寿命预测具有一定的参考价值。     

秦岭马白山隧道新型紧急救援站结构型式研究北大核心CSCD

针对艰险山区高速铁路隧道的防灾救援难题,文章依托秦岭马白山隧道,提出了适合该隧道的新型紧急救援站结构型式,并利用FDS软件模拟隧道内纵向通风时列车着火后的烟气扩散,确定了规范中尚未给出的紧急救援站隔离区长度参数。结果表明:(1)秦岭马白山隧道新型紧急救援站结构型式应包括疏散区、隔离区以及待避救援区;(2)利用FDS数值模拟时,在不考虑纵向通风下,烟气沿下坡方向的扩散长度为295 m;考虑沿下坡方向通风时烟气最远扩散长度为980 m,建议隔离区长度设置为1000 m。     

Analysis on Ground Surface Deformation and Influence of Construction Parameters Caused by Two Different Shield Machines in Double-tube Tunnelling北大核心CSCD

Based on a shield-driven running tunnel project of Hangzhou Metro Line 2, this paper carries out field measuring of the ground surface deformation caused by two different shield machines in double-tube tunnelling in soft soil areas, obtains the laws of the surface deformation caused by shield-driven double-tube tunnelling and verifies the applicability of the modified Peck formula to double-tube tunnelling. The results show that in soft soil areas the impacts on ground surface deformation caused by different shield construction parameters in the previously and subsequently excavated tunnels are different, while the surface deformation changes sharply before and after the shield machine passing through the cutting face, and a rebound phenomenon occurs when the shield tail passes through the cutting face due to the influence of the grouting; The cutterhead torque of the shield machine in soft soil areas can be composed of five calculation factors, and the calculation results are in good agreement with the measured values. The larger the opening rate of the shield cutterhead is, the larger the average torque value will be, the higher the percentage of large ground loss rate will be, and the larger the maximum ground surface settlement will be; The ratio of cutterhead torque T to mucking volume per ring Q is used as the control parameter for analyzing the ground surface settlement, and a certain positive correlation between the ratio and the surface settlement value is determined, the smaller the cutterhead opening rate is, the more accurate the fitting results will be. © 2022, Editorial Office of Modern Tunnelling Technology. All right reserved.     

Improvement of long-term lives of rubber gaskets of polyacrylate (ACM) by employing carboxyl cure sites

Rubber gaskets are used widely in many industries. An evaluation of the material properties and an accurate lifetime prediction of rubber are very important in the design process to ensure the durability and reliability of rubber components. The properties of rubber-like materials are sensitive to ambient conditions, such as temperature, environment and mechanical load. Moreover, the initial properties of rubber gaskets must be sustained under working conditions to maintain its sealing function. To perform tests within a reasonable time, the highly accelerated life test (HALT) is generally used to predict the long-term lifetime of rubber materials. Polyacrylate (ACM) with chlorine cure sites is generally used for engine head gaskets. An ACM with carboxyl cure sites was developed to improve the lifetime of the gaskets. A four-parameter method representing the recovery behavior of the gaskets was published recently, and two revised methods for obtaining the recovery were proposed. The mean squared errors (MSEs) of the regression methods and experimental data were compared. The life of a gasket for the target recovery (60%) of a compressed gasket was calculated somewhat differently depending on the selected regression model to predict a considerably different long-term life. The parameters in the regression models were obtained using the successive zooming genetic algorithm (SZGA), and the lives of ACM with a carboxyl cure site and ACM with a chlorine cure site were compared.     

Analysis of the shifting behavior of a novel clutchless geared smart transmission

Conventional geared transmissions use some kinds of clutches to control the power flow from an internal combustion engine to the driveline while shifting gears. However, the shifting performance is seriously affected by the clutch engagement and an unavoidable drop in the torque may occur when the clutch is disconnected. Moreover, wear of the clutch, the need for hydraulic equipment, and the load limit may together aggravate the limits of the clutch system. For this reason, as a novel transmission without a clutch, the clutchless geared smart transmission (henceforth CGST) is proposed by our research team. The CGST controls the power flow in a multiple-input gear-train by controlling the electric motor attached to the planetary gear system. However, no CGST has been realized in an actual vehicle thus far, and the performance has been predicted only theoretically. In this research, we analyzed the achievable performance based on a developed CGST dynamic model with a typical CGST structure. In addition, a CGST gear-shifting algorithm is proposed for use with the dynamic model. From the simulation results, the CGST does not show an abrupt drop in its torque or oscillation while shifting gears due to the absence of a discontinuous power flow. The developed dynamic model can serve as a performance reference for the CGST. Moreover, it can be used as a simulation tool for developing a gear-shifting control logic scheme.     

Preview suspension control for a full tracked vehicle

In this study, preview control algorithms for the active and semi-active suspension systems of a full tracked vehicle (FTV) are designed based on a 3-D.O.F model and evaluated. The main issue of this study is to make the ride comfort characteristics of a fast moving tracked vehicle better to keep an operator’s driving capability. Since road wheels almost trace the profiles of the road surface as long as the track doesn’t depart from the ground, the preview information can be obtained by measuring only the absolute position or velocity of the first road wheel. Simulation results show that the performance of the sky-hook suspension system almost follows that of full state feedback suspension system and the on-off semi-active system carries out remarkable performance with the combination of 12 on-off semi-active suspension units. The results simulated with 1^st and 2^nd weighting sets mean that the suspension system combined with the soft type of inner suspension and hard type of outer suspension can carry out better ride comfort characteristics than that with identical suspensions. The full tracked vehicle (FTV) system is uncontrollable and the system is split into controllable and uncontrollable subspace using singular value decomposition transformation. Frequency response curves to four types of inputs, such as heaving, pitching, rolling, and warping inputs, also demonstrate the merits of preview control in ride comfort. All the frequency characteristic responses confirm the continuous time results.     

Durability prediction for automobile aluminum front subframe using nonlinear models in virtual test simulations

This research work presents fatigue life evaluation techniques for an automotive vehicle aluminum front subframe using virtual test simulation technology with nonlinear suspension components model. The technology was used for improving the accuracy of the polynomial model used in conventional analysis. The proposed nonlinear suspension components models were developed using direct approach. The effects of the nonlinear elements on the prediction of the fatigue life were also analyzed. Actual aluminum front subframe was tested using half-car road test simulator to verify the accuracy of the models. It was found that the proposed nonlinear models yield more accurate results than conventional polynomial models. The proposed virtual test simulation technology with nonlinear suspension components model can be used to predict fatigue life for vehicle chassis structures more accurately.     

Realization of pmp-based control for hybrid electric vehicles in a backward-looking simulation

Optimal control is generally not possible without information about the future coming up, and it is not easy to obtain an optimal solution even though the information is given a priori. In this paper, a control concept based on Pontryagin’s Minimum Principle (PMP) is introduced as an efficient solution to generate an optimal control trajectory for Hybrid Electric Vehicles (HVEs) when the performance of the vehicles is evaluated on scheduled driving cycles at a simulation level. The main idea of the control concept is to minimize Hamiltonian, which is interpreted as equivalent fuel consumption, and the Hamiltonian is characterized by a co-state, which is interpreted as a weighting factor for the electrical usage. A key aspect of the control problem is that an appropriate initial condition of the co-state is required to satisfy the boundary condition of the problem. In this study, techniques to calculate the Hamiltonian in different hybrid configurations are introduced, and a methodology to look for the initial condition of the co-state is studied, so that the controller is able to realize a desired State Of Charge (SOC) trajectory. To address the issue, we utilize a shooting method with multiple initial conditions based on the concept of the Newton-Raphson method, and all these techniques are realized in a backward looking simulator. The simulation results show that the PMP-based control is a very efficient approach to produce the optimal control trajectory, and the performance is compared to the optimal solution solved by Dynamic Programming (DP).     

Prediction of the dimensional deformation of the addendum and dedendum after the warm shrink fitting process using a correction coefficient

The warm shrink fitting process is generally used to assemble automobile transmission parts (shafts/gears). However, this process causes a deformation in the addendum and dedendum of the gear depending on the fitting interference and gear profile, and this deformation causes additional noise and vibration between the gears. To address these problems, the warm shrink fitting process is analyzed by considering the error in the dimensional deformation of the addendum and dedendum found when comparing the results of a theoretical analysis and finite element analysis (FEA). A correction coefficient that reduces this error is derived through an analysis of the difference in the cross-sectional area between the shapes used for the theoretical analysis and that of the actual gear, and a closed-form equation to predict the dimensional deformation of the addendum and dedendum is proposed. The FEA method is proposed to analyze the thermal-structural-thermal coupled field analysis of the warm shrink fitting process (heating-fitting-cooling process). To verify the closed-form equation using the correction coefficient, measurements are made of actual helical gears used in automobile transmissions. The results are in good agreement with those given by the closed-form equation.     

沥青混合料级配曲线研究进展

级配曲线是由富勒模型中最大粒径和形状系数两个参数来确定的,富勒模型能够很好地拟合使用性能良好的级配.级配曲线图是由形状系数和最大粒径组成的直角坐标系,它可以表示出级配范围、砂石比和相关的性能参数.该文分析了Superpave沥青混合料力学和水稳性能的试验结果,提出了根据级配曲线推荐的集料设计出满足路面各项性能的自由设计理念.