Prediction of the dimensional deformation of the addendum and dedendum after the warm shrink fitting process using a correction coefficient

The warm shrink fitting process is generally used to assemble automobile transmission parts (shafts/gears). However, this process causes a deformation in the addendum and dedendum of the gear depending on the fitting interference and gear profile, and this deformation causes additional noise and vibration between the gears. To address these problems, the warm shrink fitting process is analyzed by considering the error in the dimensional deformation of the addendum and dedendum found when comparing the results of a theoretical analysis and finite element analysis (FEA). A correction coefficient that reduces this error is derived through an analysis of the difference in the cross-sectional area between the shapes used for the theoretical analysis and that of the actual gear, and a closed-form equation to predict the dimensional deformation of the addendum and dedendum is proposed. The FEA method is proposed to analyze the thermal-structural-thermal coupled field analysis of the warm shrink fitting process (heating-fitting-cooling process). To verify the closed-form equation using the correction coefficient, measurements are made of actual helical gears used in automobile transmissions. The results are in good agreement with those given by the closed-form equation.     

Major sources of hydrocarbon emissions in a premixed charge compression ignition engine

Although premixed charge compression ignition (PCCI) combustion engines are praised for potentially high efficiency and clean exhaust, experimental engines built to date emit more hydrocarbons (HCs) and carbon monoxide (CO) than the conventional machines. These compounds are not only strictly controlled components of the exhaust gas of road vehicles but are also an energy loss indicator. The prime objective of this study was to investigate the major sources of the HCs formed in the combustion chamber of an experimental PCCI engine in order to suggest some effective technologies for HC reduction. In this study, to explore the dominant sources of HC emissions in both operation modes, a single cylinder engine was prepared such that it could operate using either conventional diesel combustion or PCCI combustion. Specifically, the contributions of the top-ring crevice volume in the combustion chamber and the bulk quenching of the lean mixture were investigated. To understand the influence of the shape and magnitude of the crevice on HC emissions, the engine was operated with 12 specially prepared pistons with different top-ring crevices installed one after another. The engine emitted proportionally more HCs as the depth of the crevice increased as long as the width remained narrower than the prevailing quench distance. The top-ring-crevice-originated exhaust HCs comprised approximately 31% of the total HC emissions in the baseline condition. In a series of tests to estimate the effects of bulk quench on exhaust HC emissions, intake air was heated from 300K to 400K in steps of 25K. With the intake air heated, HC and CO emissions decreased with a gradually diminishing rate to zero at 375K. In conclusion, the most dominant sources of HC emissions in PCCI engines were the crevice volumes in the combustion chamber and the bulk quenching of the lean mixtures. The key methods for reducing HC emissions in PCCI engines are minimizing crevice volume in the combustion chamber and maximizing intake air temperature allowed based on the permissible NOx level.     

High-strain-rate fracture of adhesively bonded composite joints in DCB and TDCB specimens

Double-cantilever beam (DCB) and tapered double-cantilever beam (TDCB) specimens are the test configurations most commonly used to measure the fracture toughness of composites and adhesive joints. Strain rates of 1 to 18.47 m/s were applied to the test specimens via high-speed hydraulic test equipment. Because the fracture occurs through the adhesively bonded joints and the cracks grow rapidly, the crack length and beam displacement were recorded by a high-speed camera. An energy range from 0 to 10 J was often observed in the high-strain-rate fracture experiments for nonlinear plastic behavior of the dynamically loaded adhesively bonded DCB and TDCB specimens. The range of energy release rates (fracture energy) for TDCB specimen was 2 to 3 times higher than that of a DCB specimen for all high strain rates. The fracture energy of automotive adhesive joints can be estimated using the experimental results in this study for the fracture toughness (G_IC) under high rates of loading. The crack grows as the applied fracture energy exceeds the value of the critical energy release rate (G_IC) at the crack tip. The energy release rate was calculated using the fracture mechanics formula. The key fracture mechanics parameter, the fracture energy GIC, was ascertained as a function of the test rate and can be used to assess and model the overall joint performance.     

Policy challenges of increasing automation in driving

The convergence of information and communication technologies (ICT) with automotive technologies has already resulted in automation features in road vehicles and this trend is expected to continue in the future owing to consumer demand, dropping costs of components, and improved reliability. While the automation features that have taken place so far are mainly in the form of information and driver warning technologies (classified as level I pre-2010), future developments in the medium term (level II 2010–2025) are expected to exhibit connected cognitive vehicle features and encompass increasing degree of automation in the form of advanced driver assistance systems. Although autonomous vehicles have been developed for research purposes and are being tested in controlled driving missions, the autonomous driving case is only a long term (level III 2025 +) scenario. This paper contributes knowledge on technological forecasts regarding automation, policy challenges for each level of technology development and application context, and the essential instrument of cost-effectiveness for policy analysis which enables policy decisions on the automation systems to be assessed in a consistent and balanced manner. The cost of a system per vehicle is viewed against its effectiveness in meeting policy objectives of improving safety, efficiency, mobility, convenience and reducing environmental effects. Example applications are provided that illustrate the contribution of the methodology in providing information for supporting policy decisions. Given the uncertainties in system costs as well as effectiveness, the tool for assessing policies for future generation features probabilistic and utility-theoretic analysis capability. The policy issues defined and the assessment framework enable the resolution of policy challenges while allowing worthy innovative automation in driving to enhance future road transportation.     

Fuzzy-logic applied to yaw moment control for vehicle stability

In this paper, we propose a new yaw moment control based on fuzzy logic to improve vehicle handling and stability. The advantages of fuzzy methods are their simplicity and their good performance in controlling non-linear systems. The developed controller generates the suitable yaw moment which is obtained from the difference of the brake forces between the front wheels so that the vehicle follows the target values of the yaw rate and the sideslip angle. The simulation results show the effectiveness of the proposed control method when the vehicle is subjected to different cornering steering manoeuvres such as change line and J-turn under different driving conditions (dry road and snow-covered).     

Quantifying travel time variability at a single bottleneck based on stochastic capacity and demand distributions

Travel time reliability, an essential factor in traveler route and departure time decisions, serves as an important quality of service measure for dynamic transportation systems. This article investigates a fundamental problem of quantifying travel time variability from its root sources: stochastic capacity and demand variations that follow commonly used log-normal distributions. A volume-to-capacity ratio-based travel time function and a point queue model are used to demonstrate how day-to-day travel time variability can be explained from the underlying demand and capacity variations. One important finding is that closed-form solutions can be derived to formulate travel time variations as a function of random demand/capacity distributions, but there are certain cases in which a closed-form expression does not exist and numerical approximation methods are required. This article also uses probabilistic capacity reduction information to estimate time-dependent travel time variability distributions under conditions of non-recurring traffic congestion. The proposed models provide theoretically rigorous and practically useful tools for understanding the causes of travel time unreliability and evaluating the system-wide benefit of reducing demand and capacity variability.     

Experimental investigation using CFD for thermal performance of ventilated disc brake rotor

In the present work, different ventilated disc brake rotor configurations were analysed to enhance the heat transfer rate and obtain the uniform temperature distribution in the rotor. CFD code used in this work was validated at using experimental results obtained by conducting experiments on a test rig. The experimental analysis was performed to calculate the mass flow rate and heat dissipation through the rotor. Further, different types of rotor configurations viz. straight radial vane (SRV), tapered radial vane (TRV), alternate long and short vane (ALSV), variable diameter circular pillars (VDCP) were considered for the analysis. A rotor segment of 20° was considered for the numerical analysis due to its rotational symmetry. CFD results were in good agreement with the experiments. The maximum deviation of the numerical results were about 12 % from the experimental results. It is found from the analysis that among the different types of rotor configurations; variable diameter circular pillars (VDCP) rotor gives better rate of heat dissipation with more uniform temperature distribution in the flow passages. Hence for modern high speed vehicles VDCP rotor may be more appropriate.     

软土刀具的磨损预测——一种研究刀具磨损系统中主要影响因素的新方法

硬岩隧道掘进机的性能很大程度上取决于其切削刀具的磨损情况。刀具的磨损会降低掘进速度,进而导致掘进时间延长、项目成本增加。通常在隧道项目的规划阶段使用预测模型来进行磨损预测,而常规的磨损试验对磨损系统的考虑还不够准确,并没有考虑到刀具/土体的相互作用、周围介质（水、膨润土）以及掘进过程中的荷载等因素。针对该问题,专门设计了一个水平放置的磨损试验设备。本文介绍了该试验方法,研究并讨论了磨损系统相关因素对磨损率的影响。结果表明,该设备可模拟真实的掘进过程,很好地解决了上述问题,达到了高效、准确预测磨损的效果。     

自行车流视频识别判断方法研究

考虑算法的实时性,交通流个体识别往往采用轮廓特征来描述。由于自行车与行人的很多轮廓特征值相近,在复杂城市交通环境中,从慢行交通流中准确地识别出自行车是目前采用视频检测交通流的难点之一。通过现场视频检测获取足够的样本外轮廓数据,分析检测目标轮廓的高、宽、高宽比、面积等典型轮廓特征,发现目标轮廓高宽比特征能较好地识别出行人、自行车等慢行交通,并给出合适的取值范围。研究表明自行车高宽比能够较好地成为视频识别的依据,为自行车视频识别提供数据。     

甘泉铁路区间通过能力研究

阐述甘泉铁路车站分布和运量发展情况及货运量增加后区间通过能力不足的问题,介绍甘泉铁路行车组织和区间通过能力计算方法,计算各区间的通过能力,结合近期货物运量500万t、700万t、1000万t三种情况,计算需求通过能力,并给出提高通过能力的具体方案,为下一步货运量的增加做准备。