Actively translating a rear diffuser device for the aerodynamic drag reduction of a passenger car

This research aims to develop an actively translating rear diffuser device to reduce the aerodynamic drag experienced by passenger cars. One of the features of the device is that it is ordinarily hidden under the rear bumper but slips out backward only under high-speed driving conditions. In this study, a movable arc-shaped semi-diffuser device, round in form, is designed to maintain the streamlined automobile??s rear underbody configuration. The device is installed in the rear bumper section of a passenger car. Seven types of rear diffuser devices whose positions and protrusive lengths and widths are different (with the basic shape being identical) were installed, and Computational Fluid Dynamics (CFD) analyses were performed under moving ground and rotating wheel conditions. The main purpose of this study is to explain the aerodynamic drag reduction mechanism of a passenger car cruising at high speed via an actively translating rear diffuser device. The base pressure of the passenger car is increased by deploying the rear diffuser device, which then prevents the low-pressure air coming through the underbody from directly soaring up to the rear surface of the trunk. At the same time, the device generates a diffusing process that lowers the velocity but raises the pressure of the underbody flow, bringing about aerodynamic drag reduction. Finally, the automobile??s aerodynamic drag is reduced by an average of more than 4%, which helps to improve the constant speed fuel efficiency by approximately 2% at a range of driving speeds exceeding 70 km/h.     

Investigation into the development of a bus electrical cooling fan system

Manufacturers of commercial vehicles are facing a substantial increase of heat release into their cooling systems. The main sources for this increase are more stringent emissions leading to new combustion technologies and the increased power of these engines. The total increase in the cooling requirement may be up to 20% over the current level. At the same time, the noise levels must be decreased, and fuel economy has to improve. This forces manufacturers to consider new concepts and optimize the efficiency of the cooling system. A bus engine cooling fan system is one of the main means of vehicular fuel efficiency reduction. This is becoming a major factor in city noise, and the necessity of electromagnetic technical development is very great. This study features a highly effective BLDC motor for engine cooling fans with high effectiveness and low noise, which is most suitable for fan blade technical development and cooling fan performance evaluation technical development.     

Investigation on evaluation of yaw stability for medium commercial vehicles

This paper proposes test scenarios for evaluation of yaw stability for medium commercial vehicles. Maneuvering, speed, longitudinal tire force, tire-road friction coefficient, road slope, and load condition are considerable factors that have effect on the medium commercial vehicle yaw stability. After conducting an analysis on these six factors, effective test scenarios were developed. A sine with dwell test is well known as a test scenario for evaluation of performance of electronic stability control (ESC) on passenger vehicles and heavy commercial vehicles. The SWD test was modified considering medium commercial vehicle dynamics, and the ramp steer maneuver with maximum acceleration test was proposed. Simulation validation has been conducted using field test data. From simulation study, it was shown that the ESC system for medium commercial vehicle is effectively evaluated by the proposed test scenarios.     

Robust design optimization of frontal structures for minimizing injury risks of Flex Pedestrian Legform Impactor

The Flexible Pedestrian Legform Impactor (Flex-PLI) consisting of a flexible femur and tibia will be tested for pedestrian protection by Euro NCAP within the next couple of years as a potential replacement for the Transport Research Laboratory (TRL) legform impactor. The injury risks that are measured when using Flex-PLI are the elongation of the anterior/posterior cruciate ligament (A/PCL), elongation of the medial collateral ligament (MCL), and tibia bending moment (TBM). In this study, we used a correlated computer-aided engineering (CAE) model to conduct a contribution analysis of each injury with regard to the changes in the location of the frontal structures based on the results of a design of experiments (DOE) and analysis of variance (ANOVA). The frontal structures that were selected as control factors were the energy absorber (EA), lower bumper stiffener (LBS), and hood angle. A kriging interpolation model was developed using the DOE results, and its results were compared with those of the CAE model. Furthermore, for robust design optimization, the speed and height of Flex-PLI were used as the noise factors. Finally, a robust design optimization was carried out using the optimal combination of the discrete control factors for minimizing MCL elongation.     

Worst-case scenario development based on Sine with Dwell test and evaluation for vehicle dynamics controller in UCC HILS

The current test methods are insufficient to evaluate and ensure the safety and reliability of vehicle systems for all possible dynamic situations, including the worst case scenarios such as rollover, spin-out and so on. Although the known NHTSA Sine with Dwell steering maneuvers have been applied for the vehicle performance assessment, they are not enough to estimate other possible worst case scenarios. Therefore, it is crucial for us to verify the various worst case scenarios, including the existing severe steering maneuvers. This paper includes useful worst case scenarios based upon the existing worst case scenarios mentioned above and worst case evaluation for the vehicle dynamic controller in a simulation basis and UCC HILS. The only human steering angle was selected as a design parameter here and optimized to maximize the index function to be expressed in terms of both yaw rate and side slip angle. The obtained scenarios were enough to generate the worst case scenario to meet NHTSA worst case definition. It has been concluded that the new procedure in this paper is adequate to create other feasible worst case scenarios for a vehicle dynamic control system.     

Effect of UWS injection at low exhaust gas temperature on NO<Subscript>x</Subscript> removal efficiency of diesel engine

Urea-SCR systems have been widely used in diesel vehicles according to the strengthened NO_x (Nitrogen Oxides) emission standard. The NO_x removal efficiencies of the latest well optimized urea-SCR system are above 90 % at moderate exhaust gas temperature of 250 ~ 450 °C. However, a large amount of NO_x is emitted from diesel vehicles at cold start or urban driving conditions, when the exhaust gas temperature is not high enough for SCR catalyst activation. Although many researchs have been stuied to improve NO_x conversion efficiency at these low temperature conditions, it is still one of important technical issues. In this study, the effect of UWS injection at low exhaust gas temperature conditions is studied. This study uses a 3.4 L diesel engine equipped with a commertial urea SCR system. As a result, it is found that about 5 % of NO_x removal efficiency is improved in the NRTC test when UWS injection starts at the SCR inlet temperature of 150 °C compared to 200 °C. It is also found that urea deposits can be formed on the wall of exhaust pipe, when the local wall temperature is lower than temperature of urea decomposition.     

Development of hydrogen-compressed natural gas blend engine for heavy duty vehicles

Natural gas fuel, as an alternative energy source of transportation, has been used widely since it has an advantage of low emission levels. However, new technologies are required in order to meet the reinforced emission regulations. For this purpose, research into the development of hydrogen-compressed natural gas (HCNG) blend engine was carried out to evaluate its feasibility and emission characteristics. The Engine Research Department at the Korea Institute of Machinery and Materials carried out a large number of tests based on various parameter changes that could affect the performance and emission of HCNG engine in different operating conditions. An earlier stage of the research project focused on the lean combustion of a HCNG engine for heavy duty vehicles to meet the EURO-VI standards. An 11-L/6-cylinder CNG engine was used for the test. The effects of the excess air ratio change were assessed based on various content ratios of hydrogen in the natural gas fuel. In the later part of the HCNG research, a stoichiometric mixture operation was suggested to meet reinforced emission regulation without requiring a De-NOx system. Additionally, an exhaust gas recirculation (EGR) system was introduced for the purpose of improving thermal efficiency and durability. The optimal operating conditions were selected to achieve the best thermal efficiency to meet the required emission levels. In this paper, we demonstrate that a HCNG engine can achieve a significant decrease in NOx emissions, as compared to that of a CNG engine, while meeting the requirements of the EURO-VI standards during a transient mode cycle test. EGR can suppress the weakness of stoichiometric mixture combustion strategy, such as the deterioration of the durability and thermal efficiency, while the emission level can be lowered with the use of a three-way catalyst. The possibility of further reduction of emissions and CO2 with EGR was evaluated to access practical application of a HCNG engine in the field. From that evaluation, the HCNG engine with stoichiometric mixture operation for heavy duty vehicles was developed. The emission levels of HCNG engine were 50 % lower when compared to the EURO-VI standards with a greater than 10 % decrease in CO₂ compared to that of a natural gas engine.     

Design of ferrite magnet CFSM to improve speed response of EPS system

This paper deals with the speed response characteristic of the concentrated flux synchronous motor (CFSM) using ferrite magnets for the electric power steering (EPS) system. To analyze the response characteristic of the CFSM, an analytical method using the electromechanical undamped natural frequency and damping ratio based on the transfer function is proposed. By using the method, the speed response according to the variations of the shape of the permanent magnets (PMs) and rotor core is analyzed. It was analyzed under the conditions of the constant volume of the PMs as well as the constant diameter of the rotor. By using the proposed analysis method, the improved model is desgined based on the initial model fulfilling the required specifications. Finally, the torque and speed response characteristics of two motors are simulated through the finite element analysis (FEA) and MATLAB Simulink.     

Comparative investigation on the aerodynamic effects of combined use of underbody drag reduction devices applied to real sedan

To reduce the aerodynamic drag, the performance of the underbody aerodynamic drag reduction devices was evaluated based on the actual shape of a sedan-type vehicle. An undercover, under-fin, and side air dam were used as the underbody aerodynamic drag reduction devices. In addition, the effects of the interactions based on the combination of the aerodynamic drag reduction devices were investigated. A commercial sedan-type vehicle was selected as a reference model and its shape was modeled in detail. Aerodynamic drag was analyzed by computational fluid dynamics at a general driving speed on highway of 120 km/h. The undercover reduced the slipstream area through the attenuation of the longitudinal vortex pair by enhancing the up-wash of underflow, thereby reducing the aerodynamic drag by 8.4 %. The under-fin and side air dam showed no reduction in aerodynamic drag when they were solely attached to the actual complex shape of the underbody. Simple aggregation of the effects of aerodynamic drag reduction by the individual device did not provide the accurate performance of the combined aerodynamic drag reduction devices. An additional aerodynamic drag reduction of 2.1 % on average was obtained compared to the expected drag reduction, which was due to the synergy effect of the combination.     

Mixed Harmonic Runnable Scheduling for Automotive Software on Multi-Core Processors

The performance of automotive electronic control units (ECUs) has improved following the development of multi-core processors. These processors facilitate fast computing performance without increasing clock speed. System developers partition automotive application runnables to have parallelizability and avoid interference between various software modules. To improve the performance of such systems, an efficient scheduler is necessary. In this regard, for multi-core ECUs, the automotive open system architecture (AUTOSAR) suggests partitioned static priority scheduling for parallelized software. In the AUTOSAR approach, clustering and partitioning of runnables for specific cores becomes difficult, but there is no exact criterion followed for partitioning the runnables. Consequently, cores are not balanced against loads, and under contingency conditions, there is a chance that tasks will miss deadlines. In this study, we address this problem by exploring a mixed harmonic runnable scheduling algorithm that includes partitioned scheduling. We tested this algorithm using high load conditions under contingency consequences, and we evaluated it using models of periodic runnables, periodic interrupts, and event-triggered interrupts. The performance parameters considered in this paper are balancing performance and the deadline missing rate. Our results indicate that the proposed algorithm can contribute toward improving the functional safety of vehicles.