Compensation of pressure enthalpy effects on temperature fields for throttling of high-pressure real gas

For the pressure enthalpy of high pressure pneumatics, the computational fluid dynamics (CFD) simulation based on ideal gas assumption fails to obtain the real temperature information. Therefore, we propose a method to compensate the pressure enthalpy of throttling for CFD simulation based on ideal gas assumption. Firstly, the pressure enthalpy is calculated for the pressure range of 0.101 to 30 MPa and the temperature range of 190 to 298 K based on Soave-Redlich-Kwong (S-R-K) equation. Then, a polynomial fitting equation is applied to practical application in the above mentioned range. The basic idea of the compensation method is to convert the pressure enthalpy difference between inlet air and nodes into the compensation temperature. In the above temperature and pressure range, the compensated temperature is close to the real one, and the relative temperature drop error is below 10%. This error is mainly caused by the velocity difference of the orifice between the real and ideal gas models. Finally, this compensation method performs an icing analysis for practical high pressure slide pilot valve.     

Approximate method for reliability assessment of complex phased mission systems

Phased-mission systems (PMSs) have wide applications in engineering practices, such as manmade satellites. Certain critical parts in the system, such as cold standby, hot standby and functional standby, are designed in redundancy architecture to achieve high reliability performance. State-space models such as Markov process have been used extensively in previous studies for reliability evaluation of PMSs with dynamic behaviors. The most popular way to deal with the dynamic behaviors is Markov process, but it is well known that Markov process is limited to exponential distribution. In practice, however, the lifetime of most machinery products can follow non-exponential distributions like the Weibull distribution which cannot be handled by the Markov process. In order to solve this kind of problem, we present a semi-Markov model combined with an approximation algorithm to analyze PMS reliability subjected to non-exponential failures. Furthermore, the accuracy of the approximation algorithm is investigated by comparing to an accurate solution, and a typical PMS (attitude and orbit control system) is analyzed to demonstrate the implementation of the method.     

Design of car battery protection device based on torsion spring

In recent years, electric vehicles are developing rapidly in automotive industry. When involved in accidents, if the batteries of electric cars break, it is likely to cause a short circuit and start a fire. Aimed at this issue, a car battery protection device based on torsion spring has been designed. The car battery protection device can deform in a particular pattern in a collision accident. Impact energy of the accident is absorbed by the deformation, which can significantly reduce impact force on the batteries. Meanwhile, based on the principle of maximum energy absorption, some crucial parameters of the device can be determined. Furthermore, an impact simulation conducted on ANSYS software shows that maximum safety factors can be obtained when the material of car battery protection device is carbon steel. The analysis of “safe space” in the car battery protection device shows that the device can prevent battery damage effectively in general circumstances, which means the reliability of the device has been verified. Therefore, when applied to electric vehicles, the car battery protection device, which can prevent secondary accidents, significantly improves the vehicle security in accidents.     

Calculation of strain amplification matrix for strain invariant failure theory based on representative volume element models with periodical boundary condition

Strain invariant failure theory (SIFT) is a micro-mechanics-based failure theory for multi-scale failure analysis of composite materials originally proposed by Gosse and Christensen. In this paper, the approach for obtaining strain amplification matrix which is a key step for the execution of SIFT is improved by adopting representative volume element (RVE) finite element models considering periodical boundary condition, based on which more actual deformation mode is reflected. The deformation modes and strain data at the characteristic points of the centroid cell of multi-cell RVE model are analyzed and taken as a reference. It can be concluded that more reasonable deformation mode and relationship between the micro-mechanical and macro-mechanical strain states are obtained by employing the new model. Finally, numerical examples are provided to illustrate the determination of strain amplification factors within the RVEs considering periodical boundary condition at the characteristic points.     

Gain and noise figure analysis of Er<Superscript>3+</Superscript>-doped YAG transparent ceramic microchip amplifier

The rate equations and the power evolution equations based on excited state absorption (ESA) and cooperative upconversion (CUC) of high concentration erbium-doped yttrium aluminum garnet (YAG) transparent ceramic waveguide amplifier are set up to analyze the effects of the pump power, active ion concentration and waveguide length on the amplifier gain and noise figure (NF). The numerical analysis predicts that with a pump power of 100mW, an active ion concentration of 1.0×10²⁶ ion/m³ and a waveguide length of 3 cm, a small-signal gain of 30 dB and an NF of 5 dB can be achieved in the micro-chip amplifier.     

Simulation of mixed gas formation for a spray-wall complex guided LPG direct injection engine

To obtain an ultralean air-fuel ratio and to reduce engine-out NOX and HC emissions induced by the richer mixture near the spark plug, a spray and wall complex guided combustion system has been developed by utilizing the fuel characteristics of LPG. The new combustion system configuration is optimized by using a commercial CFD code, FIRE V2013, and the reliability of the system has been experimentally demonstrated by Plane Laser-Induced Fluorescence (PLIF). The mixture formation in the new combustion system under part load (2,000 rpm) is numerically simulated. With an injection timing of 40°CA BTDC, the LPG spray which is injected from two upper holes, reaches the ignition point, and the other part of the LPG spray which is injected from the bottom hole, is directed to the ignition point through the vertical vortices at the same time. At the ignition timing of about 20°CA BTDC, the two-part mixtures have been shown to form a stable and richer stratified mixture around the ignition point, and the maximum global air-fuel ratio reaches to 60: 1.     

Integrated approach to an optimal automotive timing chain system design

Ensuring engine efficiency is a crucial issue for automotive manufacturers. Several manufacturers focus on reducing the time taken to develop and introduce brand new vehicles to the market. Thus, a synergic approach including various simulations is generally adopted to achieve a development schedule and to reduce the cost of physical tests. This study involved proposing a design process that is very useful in the preliminary development stage through effective support from simulations. This type of simulation-based design process is effective in developing timing chain drives; the use of this process, based on results from multiple trials, showed improvements in performance including low friction and vibration, improved durability, and cost-effective part design when compared to conventional processes. This study proposes an integrated approach to the preliminary design of an automotive timing chain system. The approach involves structural and dynamic analyses. The details of the design process are described by using the case of a virtual engine. This study conducted and summarized a dynamic and structural analysis as well as topological optimization to describe a process to obtain optimal results. The results of this study indicated the following improvements in overall performance factors: 12.1 % improvement in transmission error, 10.1 % reduction in chain tension, 46 % reduction in tensioner arm weight, and 11 % reduction in transversal displacement.     

Approximate optimal AUTOSAR software components deploying approach for automotive E/E system

The AUTOSAR has been developed as the worldwide standard for automotive E/E software systems, making the electronic components of different suppliers to be employed universally. However, as the number of component-based applications in modern automotive embedded systems grows rapidly and the hardware topology becomes increasingly complex, deploying such large number of components in automotive distributed system in manual way is over-dependent on experience of engineers which in turn is time consuming. Furthermore, the resource limitation and scheduling analysis make the problems more complex for developers to find out an approximate optimal deploying approach in system integration. In this paper, we propose a novel method to deploy the AUTOSAR components onto ECUs with the following features. First, a clustering algorithm is designed for deploying components automatically within relatively low time complexity. Second, a fitness function is designed to balance the ECUs load. The goal of our approach is to minimize the communication cost over all the runnable entities while meeting all corresponding timing constraints and balancing all the ECUs load. The experiment results show that our approach is efficient and has well performance by comparing with other existing methods in specific and synthetic data set.     

Modeling research on manufacturing execution system based on large-scale system cybernetics

A cybernetics model of manufacturing execution system(MES CM) was proposed and studied from the viewpoint of cybernetics.Combining with the features of manufacturing system, the MES CM was modeled by"generalized modeling"method that is discussed in large-scale system theory.The mathematical model of MES CM was constructed by the generalized operator model, and the main characteristics of MES CM were analyzed.