Piston-temperature measuring system using electromagnetic induction with verification by a telemetry system

The development of an inner-piston-chamber temperature measurement system is a necessary step in engine development or when solving other fundamental problems related to automotive engines. There are various pre-existing measurement methods available, e.g., the linkage method, piston telemetry, templog, and the electromagnetic induction method. In this study, we first redesigned the coil sensor used in the electromagnetic induction method using PEEK and then used Taguchi methods to reduce the number of experiments in the development process and finally utilized piston telemetry via Bluetooth to verify the precision and accuracy of the redesigned PEEK coil sensor and electromagnetic induction method. The results displayed a reproducibility within 0.5 degrees and an accuracy within 2 degrees Celsius.     

Impact of hilly road information on fuel economy of FCHEV based on parameterization of hilly roads

Under real-life driving conditions, hilly roads are prevalent. Hilly road profile substantially influences fuel economy (FE) due to large impacts (increase or decrease) on power demand profile. Thus, the utilization of future altitude profile information has large potential to improve FE. In this paper, for optimal energy management of fuel cell hybrid electric vehicles (FCHEV), we investigate how much FE could potentially be improved when future altitude profile information is available. In particular, the simulation results are analyzed to justify the reason for this potential improvement and to identify which characteristics of hilly roads leads to large FE improvements. First of all, four statistical parameters are defined to characterize hilly roads: mean value, standard deviation (STD), distance interval (DI), and total distance. Then, several types of virtual hilly roads are generated based on various parameter combinations. In order to evaluate the potential FE improvement two energy management strategies (EMSs) are utilized: the first is Dynamic Programming, which evaluates the globally optimal FE when future hilly road information is available; the other is the Equivalent Consumption Minimization Strategy (ECMS) with adaptive equivalent factor for charge-sustenance, which represents the baseline EMS when future hilly road information is not available. The results show that downhill roads have much larger potential than uphill roads do for FE improvements when the future altitude profile is properly used for EMS. Furthermore, if the battery capacity is not large enough to handle the difference in potential energy, future hilly road information is more important to prevent violations of the maximum state-of-charge bound.     

Methodology for bus structure torsion stiffness and natural vibration frequency prediction based on a dimensional analysis approach

Engineering bus design requires testing of bus structures prototypes in order to guarantee a certain level of strength and an appropriate static and dynamic behavior of the bus superstructure when exposed to road loads. However, experimental testing of real bus structures is very expensive as it requires expensive resources and space. If testing is done on a scale bus model the previous required expenses are considerably reduced. Therefore, a novel methodology based on dimensional analysis applied to bus structure prediction to evaluate the bus structure static and dynamic performance is proposed. The static performance is evaluated attending to torsion stiffness and the dynamic in terms of the natural vibration frequencies and rollover threshold. A scale bus has been manufactured and dimensionless parameters have been defined in order to project the results obtained in the scale bus model to a larger model. Validation of the proposed methodology has been carried out under experimental and finite element analysis.     

Development of electrostatic diesel particulate matter filtration systems combined with a metallic Flow-Through Filter and electrostatic methods

A 3000 cc diesel engine attached to an engine dynamo was used to test three newly developed electrostatic Diesel Particulate matter filtration Systems (DPS 1, 2, and 3) under four steady-state engine operating conditions: idle, 2000 rpm with no load, and 2000 rpm under 25% and 50% loads. Of the two developed alternatives, DPS 1 and DPS 2, DPS 2 comprises an ionization section, electrostatic field additional section and Flow-Through Filter (FTF), which achieved almost 90% removal of particulate matter (PM) under the engine’s operating conditions, and the efficiency of the FTF was maintained between 20% and 50%. Comparing the long-term performance of DPS 2 and DPS 3 (effectively a serial combination of two DPS 2s) with a commercially-available Diesel Particulate Filter (DPF), the DPS 2 and DPS 3 achieved almost the same efficiency for removing PM as the DPF but had significantly improved (75%∼90% lower) differential pressure drops.     

不同加载幅值下考虑层间界面条件和侧向剪力作用的柔性铺面响应

该文进行了一个三维有限元参数量化的粘弹性路面响应研究,由于不同的轮胎配置:双轮和宽基轮胎在3种温度(5、25和40℃)和两种速度(8、72 km/h);还有影响路面响应的3种因素:移动车轮荷载幅值(连续,梯形),层间界面条件(简单的摩擦和粘弹性模型)和横向力共同对路面响应的影响进行了研究.研究发现连续加载幅值,不但可以模拟路面对运动轮荷载的响应,并且是一种比目前使用的梯形荷载幅值更准确的研究模型.粘弹性模型极大地提高了双轮胎对预测路面的响应,而简单的摩擦模型更接近宽基轮胎的实地测量.侧向剪力是积极改善预测轮底的表面磨损和底部热拌沥青(沥青)基层的较小程度上的应变.研究表明:使用连续加载幅值和非均匀压力分布模拟移动轮,侧向剪切力和适当的界面摩擦可显著改善有限元模型对车辆加载路面响应的预测能力.     

Design and implementation of a new clamping force estimator in Electro-Mechanical Brake systems

In this paper, an improved clamping force estimator is proposed for Electro-Mechanical Brake (EMB) systems by using the motor rotor position information and the hysteresis characteristics of mechanical parts in the EMB. A cascaded type of a force/position control system with a force sensor or an estimator was designed and implemented to control the clamping force and to keep the clearance gap in EMB systems. The EMB Hardware-In-the-Loop-Simulation (HILS) results show that the proposed force estimator yields better estimation performance than the existing estimator and that the clamping force control system based on the estimator can be also used for the fault tolerant control of the system.     

Driver curve speed model and its application to ACC speed control in curved roads

A speed control algorithm for an ACC (Adaptive Cruise Control) system for curved roads is proposed based on driver behavior characteristics. As the foundation of this research, a driver speed model for curved roads is developed using a series of experimental data regarding driver behavior. To adapt the model to each driver’s individual curve speed behavior, the coefficients of the model are identified in real time from the data sequences collected during drivers’ manual operation stage by a self-learning algorithm based on a Recursive Least-Square (RLS) method with a forgetting factor. Using this algorithm, the parameters of the driver model can be identified from the data collected in the manual operation phase, and the identification results are applied during the ACC automatic control phase. Based on the developed model, the ACC speed control algorithm is modified to provide each individual driver with a customized speed profile for the scenario of a curved road with no car ahead. Tests verify the applicability of the modified system.     

Modelling of wheels and rail discontinuities in dynamic wheel-rail contact analysis

A classification of wheel-rail contact is given. Difference is made between modelling of a running wheel with continuous single-point-contact, as is common practice in wheel-rail contact analysis, and a wheel with transient double- or multi-point-contact, which may occur for rail irregularities with curvatures larger than that of the wheel circumference. It is shown that application of the first model for these irregularities will strongly underestimate the contact forces as it does not describe occurring mechanisms correctly. Further, it is shown that in principle it is not possible to describe the second type of contact fully correct with a lumped wheel model. Both wheel models are formulated mathematically for some basic contact cases. Afterwards, results are applied to a linear track model. Analytical closed-form solutions are found in the frequency domain for arbitrary type of contact and numerically transformed to the time domain. Finally, the necessity is shown to avoid situations where transient multiple-point-contact may occur (like rail joints) in practice.     

Influence of load and inflation pressure on the tyre rolling resistance

Tyre load and inflation pressure are important factors controlling rolling resistance of road vehicles. The article presents results obtained in the Technical University of Gdańsk during laboratory and road measurements of different car tyres rolling on different pavements. The knowledge of rolling resistance characteristics is important for modelling car dynamics as well as fuel consumption. It is also necessary to establish proper test conditions in the future standardized on-road method of measuring rolling resistance. The results indicate that while an increase of load always leads to the increase of rolling resistance force, the influence on Coefficient of Rolling Resistance is more complicated and unpredictable. They also indicate that tyres with high rolling resistance are more sensitive to inflation pressure changes than low rolling resistance tyres.     

Design and power flow analysis for multi-speed automatic transmission with hybrid gear trains

A design approach for multi-speed automatic transmission with hybrid gear trains is proposed. The approach can be used to design automatic transmissions composed of planetary gear trains, fixed-axis gear trains or hybrid gear trains and the shifts follow the “one controlled part changing rule”. This approach consists of four parts: determining graphical configuration of the system using hypergraphs, analyzing power flow formulation, obtaining shifts configurations by shift searching algorithm, and determining physical configuration. A nine forward speed automatic transmission is analyzed to highlight the capacities of the proposed approach. The results have shown that the suggested approach is much clearer and less time consuming than the methods currently used.