Coupled thermo-mechanical analysis and shape optimization for reducing uneven wear of brake pads

In vehicle braking systems, the non-uniform contact pressure distribution on the brake pad is a major cause of uneven wear. The experimental approach of the wear phenomenon is the time consuming and costly. For this reason, a threedimensional finite element (FE) model of a brake system is presented for numerical simulation in this paper. A coupled thermo-mechanical analysis is carried out to confirm the non-uniform contact pressure distribution. A correlation between the non-uniform contact pressure and uneven wear is confirmed by measuring the amount of wear in the brake pad. The shape optimization of the brake pad is performed to reduce the uneven wear. In addition, the simulation results, such as natural frequency and temperature, are compared to experimental results.     

An ERP approach for container terminal operating systems

The major characteristics of ERP (Enterprise Resource Planning) are an enterprise-wide system that covers all the business functions and information resources, integrated database, built-in best industry practice, packaged software and open architecture. ERP enables reduction of system development time, flexibility, standardization of workflow and effective business planning capability. ERP is mainly for the manufacturing industry. However, the principles of ERP can also be applied to container terminal operating systems. This paper presents an ERP system approach for a container terminal. It has clustered the workflow of a container terminal and analysed the business process to generate the best workflows. The integrated database is designed to eliminate redundancy and keep integration. The core of ERP for container terminal is the planning facility such as berth planning and yard planning. The planning capability is very tightly coupled with data flow from client entities such as shipping companies. The ERP can handle the existing problems of container terminal operation that are mainly caused by lack of integration of a whole information resource in a container terminal, ad-hoc and poor planning capability, disconnected and incorrect data from client companies. The ERP approach can not only resolve the problems of container terminals but also promote adoption of information systems for container terminals in the world that have not yet implemented terminal operating systems.     

Bumper optimum design using the dynamically equivalent beam under various impact conditions

Nowadays it is required for the bumper system to meet the various impact conditions simultaneously; barrier impact, IIHS (Insurance Institute for Highway Safety) bumper impact and pedestrian impact. Firstly, dynamically equivalent bumper beam models were developed for each impact condition and its accuracy was verified by nonlinear finite element analysis result. Dynamically equivalent pedestrian impact beam model was developed by using the equivalent forces of bumper beam and stiffeners. Pedestrian bending angle was obtained by using this equivalent pedestrian beam model. By combining these equivalent beam models, bumper optimum design program was developed. In this optimum design program, direct search method was used for the optimization algorithm. To verify the accuracy of this optimum design program, a nonlinear finite element result was used. By using this optimum design program, it can be secured the bumper impact performances in an early design stage and it will be also contributed to reduce the design time and test costs.     

Cooperative regenerative braking control for front-wheel-drive hybrid electric vehicle based on adaptive regenerative brake torque optimization using under-steer index

In this study, cooperative regenerative braking control of front-wheel-drive hybrid electric vehicle is proposed to recover optimal braking energy while guaranteeing the vehicle lateral stability. In front-wheel-drive hybrid electric vehicle, excessive regenerative braking for recuperation of the maximum braking energy can cause under-steer problem. This is due to the fact that the resultant lateral force on front tire saturates and starts to decrease. Therefore, cost function with constraints is newly defined to determine optimum distribution of brake torques including the regenerative brake torque for improving the braking energy recovery as well as the vehicle lateral stability. This cost function includes trade-off relation of two objectives. The physical meaning of first objective of cost function is to maximize the regenerative brake torque for improving the fuel economy and that of second objective is to increase the mechanical-friction brake torques at rear wheels rather than regenerative brake torque at front wheels for preventing front tire saturation. And weighting factor in cost function is also proposed as a function of under-steer index representing current state of the vehicle lateral motion in order to generalize the constrained optimization problem including both normal and severe cornering situation. For example, as the vehicle approaches its handling limits, adaptation of weighting factor is possible to prioritize front tire saturation over increasing the recuperation of braking energy for driver safety and vehicle lateral stability. Finally, computer simulation of closed loop driver-vehicle system based on Carsim? performed to verify the effectiveness of adaptation method in proposed controller and the vehicle performance of the proposed controller in comparison with the conventional controller for only considering the vehicle lateral stability. Simulation results indicate that the proposed controller improved the performance of braking energy recovery as well as guaranteed the vehicle lateral stability similar to the conventional controller.     

Optimal assignment for check-in counters based on passenger arrival behaviour at an airport

Establishing how to utilize check-in counters at airport passenger terminals efficiently is a major concern facing airport operators and airlines. Inadequate terminal capacity and the inefficient utilization of facilities such as check-in counters are major factors causing congestion and delays at airport passenger terminals. However, such delays and congestion can be reduced by increasing the efficiency of check-in counter operations, based on an understanding of passengers' airport access behaviour. This paper presents an assignment model for check-in counter operations, based on passengers' airport arrival patterns. In setting up the model, passenger surveys are used to determine when passengers arrive at the airport terminals relative to their flight departure times. The model then uses passenger arrival distribution patterns to calculate the most appropriate number of check-in counters and the duration of time that each counter should be operated. This assignment model has been applied at the Seoul Gimpo International Airport in Korea. The model provides not only a practical system for the efficient operations of time-to-time check-in counter assignments, but also a valuable means of developing effective longer-term solutions to the problem of passenger terminal congestion and delays. It also offers airlines a means of operating check-in counters with greater cost effectiveness, thus leading to enhanced customer service.     

公交信息系统工程评价方法研究

优先发展公共交通系统,利用公共交通吸引更多的乘客是改善城市交通状况的首要方法。鉴于此,以韩国济州的公交信息系统工程为例,从定量和定性分析方法评价其建设前后的效果,可为其他公交信息系统评价提供参考。     

Experimental investigation on the drag reducing efficiency of the outer-layer vertical blades

An experimental assessment has been made of the drag reducing efficiency of the outer-layer vertical blades, which were first devised by Hutchins and Choi (Proceedings of ASME FEDSM’02 2002 ASME Fluids Engineering Division Summer Meeting, Montreal) and Hutchins (An investigation of larger-scale coherent structures in fully developed turbulent boundary layers, Hutchins N (2003), PhD thesis, University of Nottingham). The reported drag reduction efficiency, which was as much as 30%, was quantified only in terms of the reduction in the local skin-friction coefficient. The assessment of the drag reducing efficiency did not take the side effects of the inclusion of the blades into considerations. Those effects are the increase in the wetted surface area and the flow disturbances due to the presence of the blades. In the present study, a series of drag force measurements in towing tank has been performed toward the assessments of the total drag reduction efficiency of the outer-layer vertical blades. It was found that for the case of h 4.0 × z 4.0 (h/δ = 1.04), the outer-layer vertical blades array achieved about 9.6% drag reduction without considering the increase in the wetted surface area. A proper scaling method to give collapsed plot of drag reduction efficiency C _F/C _F0 was attempted, but the correlation remained limited. Of the two scaling methods, the outer scaling is found to be relevant one.     

Development of a fiber-reinforced plastic armrest frame for weight-reduced automobiles

This paper presents the design optimization process of a short fiber-reinforced plastic armrest frame to minimize its weight by replacing the steel frame with a plastic frame. The analysis was carried out with the equivalent mechanical model and design of experiment (DOE) method. Instead of considering the whole structure, it is divided into three simpler regions to reduce the complexity of the problem through examining its structural characteristics and load conditions. The maximum stress and deflection of the regions that carry the normal load are calculated by the analytical mathematical form derived from an equivalent model. The other regions loaded by contact stress are handled by FEM (finite element method), the DOE method, and the RSM (response surface model). To optimize the design variables in both cases, the object functions derived from these calculations are solved with a CAE (computer aided engineering) tool. This method clearly shows the mechanical and mathematical representation of structural optimization and reduces the computing costs. After design optimization, the weight of the optimum plastic-based armrest frame is reduced by about 18% compared to the initial design of a plastic frame and is decreased by 50% in comparison with the steel frame. Some prototypical armrest frames were also made by injection molding and tested. The research results fulfilled all of the design requirements.     

Structural design of an outer tie rod for a passenger car

This study proposes a structural design method for an outer tie rod installed in a passenger car. The weight of the outer tie rod is optimized by using the aluminum alloy Al6082M, which is developed as a steel-substitute material, and applying structural optimization techniques. The high strength aluminum with improved mechanical properties was developed to reduce the weight of the outer tie rod. The newly developed aluminum alloy Al6082M is applied as the material of the outer tie rod. The static strength due to inertia force, durability and buckling performances are considered in the structural design of the outer tie rod. At the proto design stage of a new outer tie rod, it is cost-effective to utilize FE (finite element) analysis to predict each of these performances. In addition, the current trend in the structural design of automobile parts is to use optimization techniques to reduce the weights of the parts. First, for an arbitrary base design, the static strength, the life cycle and the buckling load are calculated to check whether the design satisfies its criteria. Then, the critical performance is selected so as to include its loading condition only in the optimization process. In this study, the metamodel based optimization process using kriging is adopted to obtain the minimum weight satisfying the critical design requirement. Then, the feasibility of the determined optimum shape is investigated against the other performances. Finally, the optimum design of outer tie rod is modified by considering forging efficiency. The performances of the final design are investigated through simulation and experiment.