Prediction of interior noise by excitation force of the powertrain based on hybrid transfer path analysis

In the early design stage of a vehicle, simulation of interior noise is useful for assessment and enhancement of the noise, vibration and harshness (NVH) performance. Traditional transfer path analysis (TPA) technology cannot simulate interior noise since it uses an experimental method. In order to solve this problem, hybrid TPA is employed in this paper. Hybrid TPA uses simulated excitation force as the input force, which excites the flexible body of a car at the mount points, while traditional TPA uses the measured force. This simulated force is obtained by numerical analysis of the finite element (FE) model of a powertrain. Interior noise is predicted by multiplying the simulated force by the vibro-acoustic transfer function (VATF) of the vehicle. The VATF is the acoustic response in the compartment of a car to the input force at the mount point of the powertrain in the flexible car body. The trend of the predicted interior noise based on the hybrid TPA corresponds very well to the measured interior noise, with some difference due to not only experimental error and simulation error, but also the effect of the airborne path.     

串列双圆柱尾迹流的数值分析

为避免流体流动引起共振,采用有限体积法,对串列双圆柱尾迹流进行了数值分析,探讨了斯特劳哈尔数(Strouhal数)随圆柱间距比和雷诺数变化的规律.研究表明:在不同流场形态下,斯特劳哈尔数随圆柱间距比的变化规律不同;斯特劳哈尔数随雷诺数的增大而增大,但增大幅度与流场形态有关.     

Dynamic responses of a high-speed railway car due to wheel polygonalisation

The polygonal wear around the wheel circumference could pose highly adverse influences on the wheel/rail interactions and thereby the performance of the vehicle system. In this study, the effects of wheel polygonalisation on the dynamic responses of a high-speed rail vehicle are investigated through development and simulations of a comprehensive coupled vehicle/track dynamic model. The model integrates flexible slab track, wheelsets and axle boxes subsystem models so as to account for elastic deformations caused by impact loads induced by the wheel polygonalisation. A field-test programme was undertaken to acquire the polygonal wear profile and axle box acceleration response of a high-speed train, and the data are used to demonstrate the validity of the coupled vehicle/track system model. Subsequently, the effects of wheel polygonalisation are evaluated in terms of wheel/rail impact forces, axle box vertical acceleration and dynamic stress developed in the axle considering different amplitudes and harmonic orders of the polygonal wear. The results suggest that the high-order wheel polygonalisation can give rise to high-frequency impact loads at the wheel/rail interface, and excite some of the vibration modes of the wheelset and the axle box leading to high-magnitude axle box acceleration and dynamic stress in the wheelset axle.     

Relationships between characteristics of motorcycles and hydrocarbon emissions in Taiwan: A note

Taiwan’s inspection and maintenance (I/M) programs identifies high-emission motorcycles but, although these help reduce air pollution, they have been criticized for being cost-ineffective. This study examines the relationship between characteristics of motorcycles and hydrocarbon emissions in the Central Air Quality Basin of Taiwan. It is shown that engine size and type, age and manufacturer of a motorcycle significantly affect HC emissions. Larger-size engines emit smaller amounts of HCs; whereas older motorcycles emitted greater amounts. In addition, two-stroke-engine machines produced significantly higher HC emission levels than four-strokes. Variations in HC emissions testing are a result of various I/M testing locations and efficiency may be improved by modifying these.     

Vehicle dynamics control by using a three-dimensional stabilizer pendulum system

Active safety systems of a vehicle normally work well on tyre–road interactions, however, these systems deteriorate in performance on low-friction road conditions. To combat this effect, an innovative idea for the yaw moment and roll dynamic control is presented in this paper. This idea was inspired by the chase and run dynamics animals like cheetahs in the nature; cheetahs have the ability to swerve while running at very high speeds. A cheetah controls its dynamics by rotating its long tail. A three-dimensional stabilizer pendulum system (3D-SPS) resembles the rotational motion of the tail of a cheetah to improve the stability and safety of a vehicle. The idea has been developed in a stand-alone 3D stabilizer pendulum system as well as in an integrated control system, which consists of an ordinary differential braking direct yaw control (DYC) and active steering control that is assisted by the 3D-SPS. The performance of the proposed 3D-SPS has been evaluated over a wide range of handling manoeuvres by using a comprehensive numerical simulation. The results show the advantage of 3D-SPS over conventional control approaches, which are ineffective on low-friction road conditions and high lateral acceleration manoeuvres. It should however be noted that the best vehicle dynamics performance is obtained when an integrated 3D-SPS and DYC and AFS is utilised.     

Crashworthiness of chromium plated plastic radiator grille

The use of plastic in vehicle development has increased. In particular, a design trend has resulted in chromiumplated plastics being used in exterior panels. Recently, as the appearance has become more important in design, the plastic radiator grille has become larger, to where it can become the primary member when a front collision happens. The radiator grille should be designed with considerations of the geometric structure, such as delamination, and material characteristics, when plastics are plated with chromium. The enlarged grille has to pass regulations like FMVSS Part 581. Although the material property of plastic has been studied before, what seems to be lacking is study on the crashworthiness of plastic radiator grilles that are plated using chromium. In this paper, in order to evaluate the crashworthiness, tensile test and front collision analysis using finite element method are performed. Tensile test is conducted with 4 types of materials, and then material properties of chromium-plated plastics are obtained. Meanwhile radiator grille’s crashworthiness is evaluated using finite element analysis method. Analysis result is evaluated according to failure criterion. Through this study, method of the assessment of plastic radiator grille’s crashworthiness considered material properties of chromium plated plastics is proposed, and it can be predicted the delamination and the failure point of radiator grille at the design step.     

Effect of radial interference on torque capacity of press- and shrink-fit gears

Some gears in an automobile transmission have to be mounted by being press-fitted on a shaft instead of splines. The torque capacity of the press-fitted gear will be proportional to the radial interference. The excessive interference, however, will increase the gear radial deformation. In this paper, the press- and shrink-fit and the subsequent torque capacity test were investigated by finite element analysis, theoretically and experimentally. The static and dynamic coefficient of friction were determined.     

Fault-tolerant braking control with integerated EMBs and regenerative in-wheel motors

This paper presents a fault-tolerant brake torque controller for four-wheel-distributed braking systems with in-wheel motors and Electro-Mechanical Brakes (EMB). Mechanical and electrical faults can degrade the performance of the EMB actuators and, thus, their effects need to be compensated in vehicle dynamics level. In this study, the faults are identified as performance degradation and expressed by the gains of each actuator. Assuming the brake force distribution and the regenerative braking ratios, the over-actuated braking system is simplified into a two-input system. A sliding mode controller is designed to track the driver’s braking and steering commands, even if there exist faults in EMBs. In addition, adaptive schemes are constructed to achieve the fault-tolerant control in braking. The proposed controller and strategies are verified in the EMB HILS (Hardware-in-loop-simulation) unit for various conditions.     

Grille design for passenger car to improve aerodynamic and cooling performance using CFD technique

Grille opening shape for small passenger car is designed numerically by using parametric study. Key geometric parameters to design a grille opening configuration are represented by vertical height, horizontal width, size, linear deformation, position, and blockage. Numerical study investigates the effects of those key parameters on the aerodynamic drag and the grille inlet flow rate, which are very important to the aerodynamic performance as well as the powertrain cooling performance of the car. Flow simulations are performed at the velocity of 110 km/h inflow condition. The outflow boundary condition is implemented by pressure outlet condition of atmospheric pressure. Moving wall condition of 110 km/h is set on the ground.     

Effect of tumble-home on roof strength of a vehicle

This study reports on the effect of vehicle tumble-home (side body inclination) on roof strength. The steep inclination of the side body of a vehicle increases its roof strength. Comprehensive analysis of the impact of high roof strength driven by the steep inclination on dynamic roof strength in rollover is described. Here, we have developed a numerical model using the ADAMS, which is capable of characterizing both of the static and the dynamic roof strength. According to the FMVSS 216 protocol, we achieve the strength to weight ratio (SWR; static roof strength) by applying loading plates to the roof of a vehicle. The Controlled Rollover Impact System (CRIS) allows us to quantitatively characterize the displacements of the top end of A-pillar and B-pillar, thus determining the dynamic roof strength by comparing the results. We demonstrated that the roof intrusion was one of the most critical causes which lead to injuries of occupants fastening seat belts. Our analysis revealed that the increase of the side body inclination of vehicles enhanced the static roof strength whereas it could not reduce the roof displacement (intrusion) in the dynamic rollover.