Application of digital image correlation method to in-situ dynamic strain measurement

Application of digital image correlation (DIC) method to determination of in-situ dynamic strain is presented in this study. Firstly, an integrative software is programmed based on the DIC algorithms and point-wise least-squares fitting technique. Then, simulated speckle images are generated to study the computational accuracy of this software. The experimental setup and procedures for measuring in-situ dynamic strain through both DIC and strain gauge are proposed. The DIC results are close to those measured by strain gauge. This fact reveals that DIC is a practical and effective tool for in-situ dynamic strain measurement. Finally, the full-field in-situ dynamic strain of another specimen is measured by DIC, and the overall distribution of the strain in the measurement area is clearly shown.     

Mathematical model validated by a crash test for studying the occupant’s kinematics and dynamics in a cars’ frontal collision

The aim of the paper was to determine the kinematic parameters that influence the occupant injury risk through a mathematical model. The developed model is a 2D model composed of 4 bodies (2 vehicles, thorax and head). The head and thorax are interconnected with a rotation joint and a torsion spring meant to stiffen the relative movement between the bodies. The thorax is connected with the vehicle body by a linear spring meant to simulate the seatbelt stiffness. The model was solved using Lagrange principle and the validation of the model was made through a crash test performed using the same initial conditions and comparing the obtained values of the displacement, velocity and acceleration parameters with the ones obtained with the mathematical model. The head and torso were chosen due to the fact that they are the common parts of the body that get injured, especially the head with the change of 80 % to cause fatal injury in car’s frontal collision. Once the model was validated, the stiffness of the seatbelt was modified in order to determine the behavior of the occupant in case of car frontal collisions. When the seatbelt stiffness was reduced, the occupant displacement and velocity increased, while by increasing the stiffness, these parameters decreased. The values of the developed model presented a high degree of similarity with the results obtained from the crash test with an error of 10 %. This model can be used by engineers to easily asses the occupant injury risk in case of vehicle frontal collisions.     

Application of the reverse 3D scanning method to evaluate the wear of forging tools divided on two selected areas

This study is focused on tools used in the industrial hot forging process of a front wheel forging (eventually–gear wheel) manufactured for the automotive industry. Four different variants were applied for the tools: 2 die inserts were coated with two different hybrid layers (GN + PVD type), i.e. AlCrTiN and AlCrTiSiN, one insert was only nitrided, and one was pad welded, to improve tool durability. The tool wear was analysed and represented by the material degradation on the working surface, based on the 3D scanning and the material growth of the periodically collected forgings. Additionally, the scanned tools were divided into two areas, in which it was found, based on the reliminary analysis, that various degradation mechanisms are predominant. Microstructural and hardness measurements of the analyzed tools were also performed. Based on the results, it was found that, in the central part of the die insert (area A), thermo-mechanical fatigue and wear occurred, while in the area of the bridge insert (area B), only abrasive wear could be observed. For these areas (A and B), the loss of material was determined separately. In area A for the inserts with hybrid layer GN+AlCrTiSiN and gas nitrided, an intensive increase of wear took place, which was not observed for the pad welded and GN+AlCrTiN layer insert, for which, together with the increase of the forging number, a proportional growth of the loss of material occurred. In area B the weakest results were obtained for the insert with GN+AlCrTiSiN layer, while wear of other die inserts grew similar and proportional.     

Lightweight mixture faults detection method for gasoline engine using on-line trend analysis

Mixture faults detection is meaningful for gasoline engines because proper mixture is the basic prerequisite for healthy running of a combustion engine. Among existing methods for faults detection, the data-driven trend analysis technique is widely used due to the simplicity and efficiency in time-domain. The CUSUM (Cumulative Sum Of Errors) algorithm is good at real-time trend extraction, but it’s easy to be costly on the fuel trim signal during the engine in normal working conditions, which will increase battery energy consumption because engine failure is rarely occurs. Hence, the conventional treatment methods of artifacts in the CUSUM algorithm are modified by means of decay function and detection time analysis. The thresholds are tuned according to the characteristics of artifacts instead of residual variability, which leads to better results of trend extraction and less computation. Then, the revised CUSUM algorithm is used for monitoring the mixture abnormal behaviors, and the mixture faults can be detected in real time through analyzing the variation features of fuel trim signal. The lightweight faults detector using the advanced CUSUM algorithm (FD-A-CUSUM) is evaluated on the experimental data collected from a Ford engine. The validation results show that while engine works under normal conditions, the computation of FD-A-CUSUM has decreased by 72.79 % in comparison with the detection method using the original CUSUM algorithm (FD-O-CUSUM), and the false alarm ratio of FD-A-CUSUM is 3.37 %. Futhermore, the detection results of FD-A-CUSUM for two leakage faults have achieved 91.18 % test accuracy.     

Effective method for knock signal denoising in internal combustion engine

Uncontrolled expansion of combustion wave in spark ignited internal combustion engine causes knock effect which seriously degrades efficiency and lifetime of the engine. Thus, accurate knock detection and control are essential for obtaining a desired performance from the engine. Usually, knock sensor is used to detect this phenomenon but it has limited accuracy especially at engine high-speed rotations because of natural vibration and external noises. In this study an effective method based on Non-Local Mean (NLM) algorithm has been proposed to improve the knock detection accuracy. This method is evaluated based on four different indicators and four engine cylinders. The results show 52.9 % improvement in knock detection. Also feasibility of real time execution of this method based on embedded hardware has been studied.     

A relaxed-PPA contraction method for sparse signal recovery

Sparse signal recovery is a topic of considerable interest, and the literature in this field is already quite immense. Many problems that arise in sparse signal recovery can be generalized as a convex programming with linear conic constraints. In this paper, we present a new proximal point algorithm (PPA) termed as relaxed-PPA (RPPA) contraction method, for solving this common convex programming. More precisely, we first reformulate the convex programming into an equivalent variational inequality (VI), and then efficiently explore its inner structure. In each step, our method relaxes the VI-subproblem to a tractable one, which can be solved much more efficiently than the original VI. Under mild conditions, the convergence of the proposed method is proved. Experiments with l ₁ analysis show that RPPA is a computationally efficient algorithm and compares favorably with the recently proposed state-of-the-art algorithms.     

An efficient threshold key-insulated signature scheme

To tackle the key-exposure problem in signature settings, this paper introduces a new cryptographic primitive named threshold key-insulated signature (TKIS) and proposes a concrete TKIS scheme. For a TKIS system, at least k out of n helpers are needed to update a user’s temporary private key. On the one hand, even if up to k−1 helpers are compromised in addition to the exposure of any of temporary private keys, security of the non-exposed periods is still assured. On the other hand, even if all the n helpers are compromised, we can still ensure the security of all periods as long as none of temporary private keys is exposed. Compared with traditional key-insulated signature (KIS) schemes, the proposed TKIS scheme not only greatly enhances the security of the system, but also provides flexibility and efficiency.     

Wind pressure distribution and wind-induced dynamic response for spatial groined latticed vaults

The wind pressure distribution and wind-induced vibration responses of long-span spatial groined latticed vaults (SGLVs) were numerically simulated, which always are ones of the most important problems in the structural wind resistance design. Incompressible visco-fluid model was introduced, and the standard k-εtwo equation model and semi-implicit method for pressure linked equation (SIMPLE) were used to describe the flow turbulence. Furthermore, the structural dynamic equation was set up, which is solved by Newmark-β method. And several sort of wind-induced vibration coefficients such as the wind-induced vibration coefficient corresponding to the nodal displacement responses and wind loads were suggested. In the numerical simulation where the SGLV consisting of the cylindrical sectors with different curved surface was chosen as the example,the influence on the relative wind pressure distribution and structural wind-induced vibration responses of the closed or open SGLV caused by such parameters as the number of cylindrical sectors, structural curvature and the ratio of rise to span was investigated. Finally, some useful conclusions on the local wind pressure distribution on the structural surface and the wind-induced vibration coefficients of SGLV were developed.     

Improvement of the second order approximation of the smoothed particle hydrodynamics

The smoothed particle hydrodynamics (SPH), as a fully Lagrangian particle method, has been successfully applied to astrophysical problems and extended to elastic dynamics and computational fluid dynamics.High order derivatives have to be approximated when elastic dynamics problems are modeled. However, the approximation errors in SPH could lead to computational failure in the case that the order of derivative is high.A novel method was proposed in order to improve the accuracy of SPH method, which shows the relationship between the selected functions and their SPH approximations. The entire involved system was represented by a finite number of particles that carry individual mass and occupy individual space, and the integral interpolation was approximated by a summation interpolation. In addition, error comparison was made between SPH method with and without the present improvement.     

Numerical modeling of ground response during diaphragm wall construction

Construction of diaphragm wall panels may cause considerable stress changes in heavily overconsolidated soil deposits and can induce substantial ground movement. The 3D Lagrangian method was adopted to model the mechanical response of ground, including horizontal normal stress and shear stress, lateral ground displacement and vertical ground surface settlement, during the slurry trenching and concreting of diaphragm wall panels. Numerical results show that slurry trenching leads to horizontal stress relief of ground, reducing the horizontal stress of the ground from initial K0 pressure to hydrostatic betonite pressure. Wet concrete pressure lies between the hydrostatic bentonite pressure and the initial K0 pressure, so it can compensate partially the horizontal stress loss of the ground adjacent to the trench and thus reduce the lateral movement of the trench face as well as the vertical settlement of the ground surface.