Design of a rollover index-based vehicle stability control scheme

This paper presents a rollover index (RI)-based vehicle stability control (VSC) scheme. A rollover index, which indicates an impending rollover, is developed by a roll dynamics phase plane analysis. A model-based roll estimator is designed to estimate the roll angle and roll rate of the vehicle body with lateral acceleration, yaw rate, steering angle and vehicle velocity measurements. The rollover index is computed using an estimated roll angle, estimated roll rate, measured lateral acceleration and time-to-wheel lift. A differential braking control law is designed using a direct yaw control method. The VSC threshold is determined from the rollover index. The effectiveness of the RI, the performance of the estimator and the control scheme are investigated via simulations using a validated vehicle simulator. It is shown that the proposed RI can be a good measure of the danger of rollover and the proposed RI-based VSC scheme can reduce the risk of a rollover.     

Vehicle Dynamic Analysis and Evaluation of Continuously Controlled Semi-Active Suspensions Using Hardware-in-the-loop Simulation

A semi-active suspension system with continuously variable damper is greatly expected to be used mainly in the future as a high-performance suspension system due to its cost-effectiveness, light weight, and low energy consumption. In this paper, to develop a suitable control logic for the semi-active suspension system, the hardware-in-the-loop simulation is performed for the experimental continuously variable damper combined with a quarter-car model, and the simulation results are compared for passive, on/off controlled, and continuously controlled dampers in the aspects of ride comfort and driving safety, assuming each damper to be installed on the vehicle.     

Automatic two-dimensional layout using a rule-based heuristic algorithm

 Efficient layout strategies are introduced for automatic nesting using a rule-based heuristic approach to improve the layout efficiency. Since a large portion of the complexity of the parts layout problem results from the overlapping computation, geometric redesign techniques are also suggested to reduce the complexity of the problem for a fast and reliable means of performing overlapping computation. A new heuristic sliding technique is developed to find a near-optimum layout location from all the feasible arrangements in such a manner that two or more arbitrary parts do not overlap or intersect. An identification method with a pivoting point is suggested to calculate the boundary of the overlap region in a fast computation time-frame. Resource plate clipping using virtual memory, based on a polygon clipping algorithm, is also proposed as a technique to reduce the geometric conditions of the resource plate and the overlap computation time by updating a new stock boundary of the resource plate for the layout space of the next part after each part is placed. The aim of this article is to develop a rule-based heuristic nesting system to achieve a new automatic layout on the AutoCAD system. For this implementation, some nesting examples are demonstrated. A rule-based heuristic approach can be desirable in terms of the layout efficiency and considering the computational time for nesting problems, and is proposed as a real-time layout simulation method in the industrial field. Received: October 7, 2002 / Accepted: March 27, 2003 RID="*"     

Fatigue and buckling analysis of automotive components considering forming and welding effects

Some vehicle components are developed by setting target weights to the gram level at their design stages to accomplish a lightweight design. Recently, there have been many studies that have focused on lightweight design through the use of ultra-high-strength steels. However, a lightweight design can face many challenges if the reliability of the analysis is not also secured at the design stage. Such challenges include difficulties in coupled analyses when the file formats are different among PAM-STAMP, ABAQUS, and NASTRAN. In this study, we developed a mapping interface that enables mapping between the file formats of various software programs. Buckling analysis was coupled to the forming analysis, in which pre-strain test data were applied in considering the material’s strain hardening, to evaluate the rigidity of the front lower control arm that controls the wheels and transfers loads. The influence of forming effects on endurance was evaluated, and residual stresses around the weld zone were calculated. A comparison of experimental and analytical results indicated that the proposed analysis was highly reliable.     

Estimation of lateral offset and drift angle for application in secondary collision avoidance system

Recent reports show that the secondary collision on the road gives much higher fatality rate than the other traffic accidents. Many studies have been carried out to prevent the secondary accidents and as a result automotive companies began to introduce brake-based secondary collision avoidance systems. To prevent the secondary accidents it is important to monitor and control the lateral deviation of the vehicle after the primary collision. An estimator for the vehicle’s lateral offset and drift angle based on the in-vehicle sensors and the camera was developed in this paper. By employing sensor fusion scheme and applying extended Kalman filter, the estimator has been designed so that it works even when the camera loses the image of the lanes due to sudden change of the vehicle’s heading angle. For validation of the estimator, simulation has been carried out on various collision scenarios. The simulation results indicated that the estimator of this paper could calculate the vehicle’s lateral deviation with robustness that may be required for application in the secondary collision avoidance systems.     

Design factor optimization of 3D flash lidar sensor based on geometrical model for automated vehicle and advanced driver assistance system applications

Sensor technologies have been innovated and enhanced rapidly for highly automated vehicle and advanced driver assistance systems (ADAS) in automotive industry; however, in order to adopt sensors into mass production vehicle in near future, various requirements should be satisfied such as cost, durability, and maintainance without any loss of overall performance of the sensors. In this sense, a 3D flash lidar is one of primising range sensors because of no moving parts, compact package, and precise measure for distance by using a laser. In spite of the several advantages, the 3D flash lidar is not commonly used in automotive industry because it is quite expensive for adoption and it is manufactured with only general purpose currently; therefore, the cost reduction and optimal design to satisfy various purposes of ADAS or autonomous driving should be accomplished. In this paper, we propose a novel approach for design factor optimization of the 3D flash lidar based on a geometrical model by using structural similarity between the 3D flash lidar and 2D digital camera. In particular, focal length and area of a receiver (focal plane array and read-out integrated circuit) which directly affect on sensor performance (field of view and maximum detection range) are optimized as the design factors. From the optimization results in simulation, we show that optimal design factors according to various purposes required in ADAS could be easily determined and the sensor performances could be evaluated before manufacturing. It will reduce temporal and economic burdens for design and manufacturing in development process.     

Drowsy behavior detection based on driving information

Drowsy behavior is more likely to occur in sleep-deprived drivers. Individuals’ drowsy behavior detection technology should be developed to prevent drowsiness related crashes. Driving information such as acceleration, steering angle and velocity, and physiological signals of drivers such as electroencephalogram (EEG), and eye tracking are adopted in present drowsy behavior detection technologies. However, it is difficult to measure physiological signal, and eye tracking requires complex experiment equipment. As a result, driving information is adopted for drowsy driving detection. In order to achieve this purpose, driving experiment is performed for obtaining driving information through driving simulator. Moreover, this paper investigates effects of using different input parameter combinations, which is consisted of lateral acceleration, longitudinal acceleration, and steering angles with different time window sizes (i.e. 4 s, 10 s, 20 s, 30 s, 60 s), on drowsy driving detection using random forest algorithm. 20 s-size datasets using parameter combination of accelerations in lateral and longitudinal directions, compared to the other combination cases of driving information such as steering angles combined with lateral and longitudinal acceleration, steering angles only, longitudinal acceleration only, and lateral acceleration only, is considered the most effective information for drivers’ drowsy behavior detection. Moreover, comparing to ANN algorithm, RF algorithm performs better on processing complex input data for drowsy behavior detection. The results, which reveal high accuracy 84.8 % on drowsy driving behavior detection, can be applied on condition of operating real vehicles.     

Effect of steady airflow field on drag and downforce

The purpose of this study is to examine the effect of the steady airflow field of a rear spoiler on the coefficients of drag (C_D) and downforce (C_DF). The type of spoiler is suggested as a two-jointed arm model that mimics the flapping flight mechanism of the Canada goose. Computational fluid dynamics (CFD) technique was used for the steady airflow analysis of a vehicle implemented with various spoiler topologies. We evaluated C_D and C_DF due to the three types of airfoils and the five phases of each airfoil. We obtained the following conclusions from the results: (1) We found that the best cases for C_D and C_DF were the case of Phase 5 and symmetry airfoil, and the case of Phase 1 and reverse airfoil, respectively. (2) It is clear that C_D becomes the largest at Phase 1 of the reverse airfoil, since the eddy magnitude at the rear of the vehicle is the largest, and C_DF also becomes the largest during that phase, since the pressure distribution on the upper surface of the spoiler is very large. (3) As Phase 1 moves to Phase 5 in the same type of airfoil, it is advantageous for C_D and disadvantageous for C_DF, respectively.     

Cooperative control of the motor and the electric booster brake to improve the stability of an in-wheel electric vehicle

A cooperative control algorithm for an in-wheel motor and an electric booster brake is proposed to improve the stability of an in-wheel electric vehicle. The in-wheel system was modeled by dividing it into motor and mechanical parts, and the electric booster brake was modeled through tests. In addition, the response characteristics of the in-wheel system and the electric booster brake were compared through a frequency response analysis. In the cooperative control, the road friction coefficient was estimated using the wheel speed, motor torque, and braking torque of each wheel, and the torque limit of the wheel to the road was determined using the estimated road friction coefficient. Based on the estimated road friction coefficient and torque limit, a cooperative algorithm to control the motor and the electric booster brake was proposed to improve the stability of the in-wheel electric vehicle. The performance of the proposed cooperative control algorithm was evaluated through a hardware-in-the-loop simulation (HILS). Furthermore, to verify the performance of the proposed cooperative control algorithm, a test environment was constructed for the anti-lock braking system (ABS) hydraulic module hardware, and the performance of the cooperative control algorithm was compared with that of the ABS by means of a HILS test.     

Hull-form optimization using parametric modification functions and particle swarm optimization

The focus of this paper is on devising designer-friendly hull-form variations coupled with optimization algorithms. Hull-form variations are carried out through parametric modification functions. Two kinds of representative optimization algorithms are considered here. One is the well-known sequential quadratic programming which is the derivative based. The other is particle swarm optimization which is the derivative free. The results applying these two algorithms to typical hull-form optimization problems are discussed in the paper. The technique using the parametric modification functions has been developed for modifying the ship’s geometry according to the widely recognized naval architect’s design practice. An original geometry can be easily deformed through the change of the variables of the modification functions; and useful information about the effect of the parameters is immediately obtained. Moreover, the variables of the modification functions can be considered as the design variables in the formulation of the optimization problem. For the performance prediction of the hull form, WAVIS version 1.3 is used for the potential-flow and RANS solver. Computational results for both single- and multi-objective problems are presented.