Integration of experiment and hydrostatic fluid-structure finite element analysis into dynamic characteristic prediction of a hydraulically damped rubber mount

Hydraulically damped rubber mount (HDM) can effectively attenuate vibrations transmitted between an automotive powertrain and body/chassis and reduce interior noise in the car compartment. Predicting the dynamic characteristics of a HDM faces challenges due to fluid-structure interactions between the rubber spring and fluid in the chambers, nonlinear material properties of the rubber parts and turbulent flow in the chambers and fluid track linking chambers. In this paper, an experimental analysis and hydrostatic finite element (FE) modeling technique are integrated in a numerical simulation approach to modeling the dynamic characteristics of a HDM with a lumped-parameter HDM model. The dynamic characteristics of a typical HDM with a fixed decoupler are predicted and compared with experimental results, which verify the effectiveness of the proposed approach. Moreover, a parametric effect analysis is performed to demonstrate parameter influence on dynamic characteristic, which provides a concise design guideline for the parameter adjustments necessary for a HDM to meet the vibration isolation requirements of a powertrain mount system.     

Accelerated life prediction of fillet-type,gas-welded joints

In this paper, in order to save time and cost for the fatigue design and to develop the optimum approaches for accelerated life prediction of the fillet gas welded joints, the (Δσ)_R − N_f relationship was obtained from actual fatigue test data, including welding residual stress. Based on these results, the (Δσ_a)_R − (N_f)_ALP relationship derived from the method of statistical probability analysis was compared with the actual fatigue test data. From the result, the optimum statistical distribution for the accelerated life prediction was analyzed to be the lognormal distribution for the fillet-type, gas-welded joint. The mean accuracy of the accelerated life prediction was assessed to be 85∼95% of the actual test life at the 95% reliability level and ±15% standard deviation. Therefore, it is expected that the accelerated life prediction will provide a useful method for determining the criterion for fatigue design and for predicting a specific target life.     

Optimizing the shape of a bumper beam section considering pedestrian protection

This paper presents a design technique to optimize the shape of a vehicle bumper beam that satisfies both the safety requirements for a front rigid-wall impact and the regulations protecting pedestrians from lower leg injuries caused by bumper impacts. An intermediate response surface modeling (IRSM) technique was introduced to approximate the non-linear force-displacement curves obtained from the front impact analysis of a vehicle bumper. The accuracy of the IRSM model was tested by comparing its results with those of the non-linear finite element analysis. The maximum displacement error between the two models did not exceed 3%. Using pedestrian impact analyses based on the experimental arrangement of the Plackett-Burman design, the approximate functions describing the response values acting on the lower legs were calculated. The shape of the bumper beam was optimized by integrating the IRSM with the force-displacement model and the approximate functions on lower leg impact. The optimization results satisfied safety regulations on the maximum allowable displacement of the vehicle bumper, and also the regulations protecting pedestrians from lower leg injuries caused by bumper impacts.     

Effect of cetane enhancer on spray and combustion characteristics of compressed ignition type LPG fuel

This research investigated the spray and combustion characteristics of compressed ignition type LPG fuel when a cetane number enhancing additive was applied to a constant volume chamber. Because LPG has a lower cetane number, DTBP and alpha olefin were added to the LPG (100% butane) to enhance the cetane number and viscosity. By adding the cetane enhancer, stable combustion over the wide range of the ambient conditions was possible as well. According to the blending rates of DTBP and alpha olefin, various proportions of LPG blended fuels were obtained. In a constant volume chamber, a high speed digital camera was also employed to visualize the combustion characteristics of LPG fuel. The combustion pressures and heat-release rates of the LPG blends were also compared at various ambient pressures. As the results of measurements of exhaust emissions, CO and HC were reduced considerably, but CO₂ was increased by blending LPG with DTBP and alpha olefin.     

Effect of various LPG supply systems on exhaust particle emission in spark-ignited combustion engine

The particle size distribution and particle number (PN) concentration emitted by internal combustion engine are a subject of significant environmental concern because of their adverse health effects and environmental impact. This subject has recently attracted the attention of the Particle Measurement Programme (PMP). In 2007, the UN-ECE GRPE PMP proposed a new method to measure particle emissions in the diluted exhaust of automotive engines and a regulation limit (<6.0×10¹¹ #/km, number of particles). The specific PN regulation of spark-ignited combustion engine will be regulated starting on September 1, 2014 (EURO 6). In this study, three types of LPG supply systems (a mixer system and a multi-point injection system with gas-phase or liquid-phase LPG fuel) were used for a comparison of the particulate emission characteristics, including the nano-sized particle number density. Each of the three LPG vehicles with various LPG injection systems contained a multi-cylinder engine with same displacement volumes of 2,000 cm³ and a three-way catalytic converter. The test fuel that was used in this study for the spark-ignited combustion engine was n-butane basis LPG fuel, which is primarily used for taxi vehicles in Korea. The characteristics of nano-particle size distribution and number concentration of particle sizes ranging from 20 to 1,000 nm (aerodynamic diameter) that were emitted from the three LPG vehicles with various LPG supply systems were investigated by using a condensation particle counter (CPC), which is recommended by the PMP under both the NEDC and FTP-75 test modes on a chassis dynamometer. The experimental results indicate that the PN emission characteristics that were obtained by the CPC system using the PMP procedure are sufficiently reliable compared to other regulated emissions. Additionally, the sources of PN emissions in ascending order of magnitude are as follows: mixer type, gas-phase LPG injection (LPGi) and liquid-phase LPG injection (LPLi) passenger vehicles. The liquid-phase LPG injection system produced relatively large particle sizes and number concentrations compared to the gaseous system, regardless of the vehicle driving cycle. This phenomenon can be explained by unburned micro-fuel droplets that were generated due to a relatively short homogeneous fuel-air mixture duration in the engine intake manifold. Also the particle number emissions from the LPG vehicle were influenced by the vehicle driving cycle.     

Analytical study to estimate the performance of the Power Shift Drive (PSD) Axle for a forklift

In this study, a new concept for a power delivery system is developed. Power Shift Drive (PSD) Axle vehicle modeling and dynamic movement analysis are performed via simulation. The dynamic vehicle model is constructed from data obtained from the derived equation, considering the specific characteristics of each part. The model is composed of a torque converter, a gear box, a differential, hub reduction and an engine, which is the power source of the 1st forward and reverse PSD-Axle. By unifying the mathematical equations for each component, a mathematical model of the 1st forward gear is derived. The system dynamic model is created using MATLAB/Simulink based on the mathematical model. Simulation is carried out using Simulink to estimate the dynamic behavior of the PSD-Axle. In addition, the dynamo test result is used to verify the model. Finally, a successful model is created. This study will be used to establish the basic conceptual design for the PSD-Axle multi-gear system.     

Injury analysis of pedestrians in collisions using the pedestrian deformable model

Vehicle safety has become the most important issue in automobile design. However, all efforts to improve safety devices focus on enhancing safety features for occupants. Notably, pedestrians are the second largest category of motor vehicle deaths, after occupants, and account for about 13 percent of motor vehicle deaths. It is essential to design pedestrian-friendly vehicles and pedestrian protection systems to reduce pedestrian fatalities and injuries. To effectively assess pedestrian injuries resulting from vehicle impact, a deformable pedestrian model must be developed for vehicle-pedestrian collision analysis. This study constructs a pedestrian-collision numerical model based on LS-DYNA finite element code. To verify the accuracy of the proposed deformable pedestrian model, experimental data are used in the pedestrian model test. This study applies the proposed model to analyze the dynamic responses and injuries of pedestrians involved in collisions. The modeled results can help assess vehicle pedestrian friendliness and assist in the future development of pedestrian-friendly vehicle technologies.     

Emissions simulation in a 7000 kg-grade diesel hybrid electric vehicle

Hybrids combine a combustion engine with an electric motor and battery. The two technologies can be combined to reduce fuel consumption and exhaust emissions. This paper presents the concept of hybrid electric vehicles (HEVs) applied to truck or van vehicles with diesel engines. The simulation results from the advanced vehicle simulator (ADVISOR) demonstrate that the required power may be properly shared between the internal combustion engine and electric motor. The simulation can also be used to prove that the technique is useful for improvements in driving performance; additionally, the technique is suitable for hybrid electric vehicles, allowing for good fuel economy and low emissions performance.     

Hierarchical modeling of semi-active control of a full motorcycle suspension with six degrees of freedoms

Hierarchical control is a new control framework in the vehicle vibration control field. In this paper, a hierarchical modeling method is presented to form a different motorcycle model, compared to the traditional model with six degrees of freedoms (DOF), so as to construct hierarchical modeling control. The whole control framework is composed of a central control, two local controls and two uncontrollable parts. The front and rear wheel systems of a motorcycle are all dealt with by using two independent local 2-DOF systems. The driver and engine act as uncontrollable passive parts. The central control is composed of an algorithm made up of some dynamic equations that harmonize local relations. The vertical and pitch accelerations of the suspension center are treated as central control objects. With the help of Linear Quadratic Gaussian (LQG) algorithms adopted by two local controls, respectively, and Matlab software, some results of the simulation show that hierarchical modeling control requires less CPU time, reduces respond time and improves ride quality.     

Effect of the number of fuel injector holes on characteristics of combustion and emissions in a diesel engine

The diesel combustion process is highly dependent on fuel injection parameters, and understanding fuel spray development is essential for proper control of the process. One of the critical factors for controlling the rate of mixing of fuel and air is the number of injector holes in a diesel engine. This study was intended to explore the behavior of the formation of spray mixtures, combustion, and emissions as a function of the number of injector hole changes; from this work, we propose an optimal number of holes for superior emissions and engine performance in diesel engine applications. The results show that increasing the number of holes significantly influences evaporation, atomization, and combustion. However, when the number of holes exceeds a certain threshold, there is an adverse effect on combustion and emissions due to a lack of the air entrainment required for the achievement of a stoichiometric mixture.