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331.
Y. H. Rim J. H. Moon G. Y. Kim S. D. Noh 《International Journal of Automotive Technology》2008,9(6):719-728
Automotive general assembly requires many manual assembly operations to be carried out by human workers. Ergonomic analysis
is an important part of the design and evaluation of products, jobs, tools, machines and environments for safe, comfortable
and effective human functioning. Most recent researches have involved the evaluation of working conditions to prevent work-related
musculoskeletal disorders. The majority of previous research on automotive companies has mainly considered the results of
ergonomic analyses such as RULA (Rapid Upper Limb Assessment), REBA (Rapid Entire Body Assessment) and OWAS (Ovako Working
Posture Analysis System). Analysis of static posture including reachability, clearances for arm, hand and tool has also been
used to evaluate working conditions. However, in addition to static posture analysis, a biomechanical analysis in dynamic
conditions should also be conducted. There are no integrated frameworks or standard schema for ergonomic analysis using digital
human models in digital environments. The purpose of this paper is to propose a new framework for the evaluation of working
conditions by ergonomic and biomechanical analysis using digital models based on XML standard schema, including: products,
processes, manufacturing resources and human workers. This paper presents the analysis results using the proposed framework
for automotive general assembly operations. We propose a new framework for the evaluation of the assembly operations and their
environments. Then we apply a digital human model to the dynamic simulation of general automotive assembly operations based
on standard schemas in XML and PPRH (Product, Process, Resource and Human). Using PPRH information based on a standard XML
schema to analyze the ergonomic and biomechanical results, the engineer can visualize, analyze and improve assembly operations
and working environments in automotive general assembly shops using digital models. 相似文献
332.
Prediction of fatigue life and estimation of its reliability on the parts of an air suspension system 总被引:1,自引:0,他引:1
K. J. Jun T. W. Park S. H. Lee S. P. Jung J. W. Yoon 《International Journal of Automotive Technology》2008,9(6):741-747
Air suspension systems have been implemented in various commercial vehicles, such as buses and special purpose trucks, because
of the comfortable ride and easy height control. An evaluation of the durability of vehicle parts has been required for service
life and safety starting in the early stages of design. The cyclic load applied to the vehicle can cause fatigue failure of
parts, such as the suspension frame. This paper presents a method to predict the fatigue life of the suspension frame at the
design stage of the air suspension system used in a heavy-duty vehicle. To estimate the fatigue life using the SN method,
the Dynamic Stress Time History (DSTH) is necessary for the part of interest. DSTH can be obtained from the results of the
flexible body dynamic analysis using the Belgian road simulation and the Modal Stress Recovery (MSR) method. Furthermore,
the reliability of the predicted fatigue life can be evaluated by considering the variations in material properties. The probability
and distribution of the expected life cycle can be obtained using experimental design with a minimum number of simulations.
The advantage of using statistical methods to evaluate the life cycle is the ability to predict replacement time and the probability
of failure of mass-produced parts. This paper proposes a rapid and simple method that can be effectively applied to the design
of vehicle parts. 相似文献
333.
Depth of field effects in laser sheet imaging were considered for droplet sizing of a pre-swirl spray. A pre-swirl spray is
formed before the hollow-cone type main-swirl spray from a D.I. gasoline injector, and shows transient characteristics with
high axial velocity. A microscopic imaging technique was applied to obtain high spatial resolution LIF tomograms of the pre-swirl
spray. A 1 mm thick Nd:YAG laser sheet was used as a light source to make the LIF tomograms that were imaged using a high-resolution
CCD camera. The droplet sizing of the pre-swirl spray was carried out using an image processing technique. In the image processing
procedure, the laser sheet-straddling large-sized droplets were carefully taken into account to remove the errors caused by
the depth of field effects from the limited thickness and the energy distribution of the laser sheet. The mean intensity of
the individual droplets and the line profile of the LIF signal around the droplet edge were inspected to screen the laser
sheet-straddling large-sized droplets. In order to consider the effects of the size-dependent LIF signal intensity, the size-classified
or ensemble-averaged mean intensity of the individual droplets was introduced. The mean droplet sizes such as AMD and SMD
were calculated using only screened droplets, and they slightly increase before considering the depth of field effects. 相似文献
334.
This study summarizes engine speed and load effects on HC species emissions from premixed charge compression ignition (PCI)
and conventional diesel combustion, and it evaluates diesel oxidation catalyst (DOC) formulations on a gas flow reactor for
the purpose of diesel particulate filter regeneration or lean NOx trap desulfation. HC emissions are sampled simultaneously by a Tedlar bag for light HC species and by a Tenax TA™ adsorption
trap for semi-volatile HC species, and they are analyzed by gas chromatography with a flame ionization detector. The bulk
temperature and residence time during combustion are key parameters that are important for understanding the effects of speed
and load on engine-out HC emissions. The degree of post-flame oxidation is higher in PCI than in conventional combustion,
and it is increased for PCI with a higher speed and load, as indicated by a lower fuel alkanes/THC ratio, a higher alkenes/fuel
alkanes ratio, and a higher methane/THC ratio. Ethene and n-undecane are two representative HC species, and they are used
as a surrogate mixture in the gas flow reactor to simulate PCI and conventional combustion with in-cylinder post fuel injection.
Among the three DOC formulations tested, the catalyst with constituent precious metals of platinum and palladium (PtPd) showed
the best light-off performance, followed by PtPd with an addition of cerium dioxide (PtPd+CeO2), and platinum (Pt), regardless of exhaust compositions. Conventional combustion exhaust composition shows a lower light-off
temperature than that of PCI, regardless of catalyst formulation. 相似文献
335.
C. -H. Chien J. -Y. Jang Y. -H. Chen S. -C. Wu 《International Journal of Automotive Technology》2008,9(4):437-445
People use cars so frequently that they always consider the air-conditioning, and thermal comfort of the driver and passenger
when buying a new car. Therefore accurate simulation of the thermal performance of automobile air conditioners to improve
human comfort has become increasingly important. In order to improve the thermal comfort of passengers, 3-D flow motion and
thermal behavior within vehicles must be analyzed. In this paper, a numerical simulation was used to investigate thermal behavior
in a vehicle. Because air temperature at an air vent is related to the cooling capacity of the air conditioner, the cooling
capacity was calculated using ɛ-NTU (effective number of transfer unit) theoretical equations. Using the air temperature relationship between inlet and outlet
vents as boundary conditions, a 3-D unsteady κ-ɛ turbulent model was used to give a transient analysis simulation of the temperature field and flow conditions in a vehicle’s
passenger cabin. Cooling cycle analysis and conjugate heat transfer analysis at the inside surface of the cabin’s ceiling,
floor and sides were also considered. The predicted temperature distributions in the vehicles passenger cabin were in good
agreement with those obtained experimentally. 相似文献
336.
K. M. Saqr M. K. Mansour M. N. Musa 《International Journal of Automotive Technology》2008,9(2):155-160
The potential for thermoelectric power generation (via waste heat recovery onboard automobiles) to displace alternators and/or
provide additional charging to a vehicle battery pack has increased with recent advances in thermoelectric material processing.
In gasoline fueled vehicles (GFVs), about 40% of fuel energy is wasted in exhaust heat, while a smaller amount of energy (30%)
is ejected through the engine coolant. Therefore, exhaust-based thermoelectric generators (ETEG) have been a focus for GFV
applications since the late 1980s. The conversion efficiency of modern thermoelectric materials has increased more than three-fold
in the last two decades; however, disputes as to the thermal design of ETEG systems has kept their overall efficiency at limited
and insufficient values. There are many challenges in the thermal design of ETEG systems, such as increasing the efficiency
of the heat exchangers (hot box and cold plate), maintaining a sufficient temperature difference across the thermoelectric
modules during different operating conditions, and reducing thermal losses through the system as a whole. This paper focuses
on a review of the main aspects of thermal design of ETEG systems through various investigations performed over the past twenty
years. This paper is organized as follows: first, the construction of a typical ETEG is described. The heat balance and efficiency
of ETEG are then discussed. Then, the third section of this paper emphasizes the main objectives and challenges for designing
efficient ETEG systems. Finally, a review of ETEG research activities over the last twenty years is presented to focus on
methods used by the research community to address such challenges. 相似文献
337.
This paper establishes the simulation model of a city bus on the basis of the EQ6110 bus prototype and its experimental data.
According to the actual urban driving cycle, the fuel economy and the traction performance of the EQ6110 city bus have been
simulated, and factors such as the driving cycle, the loss of power to engine accessories, the gear-shifting strategy, the
fuel shut-off strategy of the engine, etc., which influence on the bus’s fuel economy, are also quantitatively analyzed. Some
conclusions are drawn as follows: (1) driving cycles have a great influence on the fuel economy of a city bus; (2) under the
typical urban driving cycle of the public bus in China, the engine fuel shut-off strategy can save about 1 to 1.5 percent
of the fuel consumption; and (3) the optimized gear-shifting rules can save 6.7 percent of the fuel consumption. Experimental
results verify that the fuel economy for the EQ6110 public bus is improved by 7.2 pecent over the actual Wuhan urban driving
cycle of the current public bus in China. 相似文献
338.
Undesired lateral force inevitably exists in a MacPherson suspension system, which is liable to damper rod’s side wear and
promotes the damper’s inner friction decreasing the ride performance from the suspension system. Substituting a new side load
spring with curved centerline for the conventional coil spring has been proven able to solve these problems and Multi-body
Dynamics combining with Finite Elements Analysis may be an efficient method in optimizing its design. Therefore, taking a
passenger car as example, a detailed multi-body dynamics model for the suspension system is built to simulate forces exerted
on the damper and the minimization of its lateral component is selected as the design target for the spring. When the structure
optimization of the side load spring is performed using FEA software ANSYS, its vertical and lateral elastic characteristics,
supported by test data, are analyzed. After importing FEA results back to the suspension system, the dynamics simulation can
be performed to validate the optimization result. 相似文献
339.
This paper describes the development of an optimal design process for a steering column system and supporting system. A design
guide is proposed at the initial concept stage of the development process to obtain sufficient stiffness of the steering system
while reducing the idle vibration sensitivity of the system. Case studies on resonance isolation are summarized, where vibration
modes among the systems are separated by applying a vibration mode map at the initial stage of the design process. This study
also provides design guidelines for an optimal dynamic damper system using a CAE (computer aided engineering) analysis. The
damper FE (finite element) model is added to the vehicle model to analyze the relation between the frequency and the sensitivity
of the steering column system. This analysis methodology makes it possible to achieve target performance in the early design
stage and reduction of damper tuning activity after the proto car test stage. Through the proposed steering column system
development process, a lightweight vehicle with high stiffness is possible prior to the proto build stage. Furthermore, the
improved process is expected to contribute to reducing the overall development period and the number of proto car tests necessary
to achieve the desired steering system performance. 相似文献
340.
This paper is the second invstigation on the effect of fuel stratification on flame propagation. In the previous work, the
characteristics under the no port-generated swirl condition, i.e., the conventional case was studied. In this work, the flame
development under the low swirl condition was considered. For this purpose, the initial flame development and propagation
were visualized under different axially stratified states in a modified optical single cylinder SI engine. The images were
captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the
combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation.
The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through
the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagating direction.
The results show that the flame-flow interaction determines the direction of flame propagation and that the governing roles
of the two factors vary according to the stratified state and the location in the cylinder. In addition, the flame development
and the initial flame stability are strongly dependent on the stratified conditions, and the initial flame stability is closely
related to the engine stability and lean misfire limit. Lastly, there is no essential difference in gasoline and CNG flame
propagation characteristics. 相似文献