Cycle-simulation turbulence modelling of IC engines

Numerical simulations of IC engines are of high interest for automotive engineers worldwide. The simulation models should be as fast as possible, low-computational effort and predictive tool. The correct prediction of turbulence level inside the combustion chamber of spark ignition engines is the most important factor influencing to the engine working cycle. This paper presents a development of the k-ε turbulence model applied to the commercial cycle-simulation software with the high emphasis on the intake part. The validation was performed on two engine geometries with the variation of engine speed and load comparing the cycle-simulation results of the turbulent kinetic energy and in-cylinder temperature with 3-D CFD results. In order to apply the cycle-simulation turbulence model for the simulation of entire engine map, the parameterization model of turbulence constants was proposed. The parameterized turbulence model was optimized using NLPQL optimization algorithm where the single set of turbulence model parameters for each engine was found. A good agreement of the turbulent kinetic energy during the expansion was achieved when the turbulence affects the flame front propagation and combustion rate as well.     

Origin–destination table disaggregation using biproportional least squares estimation

This paper describes a group of techniques for disaggregating origin–destination tables for travel forecasting that makes explicit use of observed traffic on a network. Five models within the group are presented, each of which uses nonlinear least-squares estimation to obtain row and column factors for splitting trip totals from and to larger geographical areas into smaller ones. The techniques are philosophically similar to Fratar factoring, although the solution method is quite different. The techniques are tested on a full-sized network for Northfield, MN and are found to work effectively.     

Scantling multi-objective optimisation of a LNG carrier

Numerous real-world problems related to ship design can be solved by various alternatives. However, the scantling design has conflicting objectives such as minimum production cost, minimum weight and maximum moment of inertia (stiffness). Therefore a multi-purpose solution had to be settled in order to meet all these requirements at once. Ship design is a complex endeavour requiring successful coordination of many different disciplines, both technical and non-technical. Basic design is the least defined stage of the ship design process and seeks to define the optimal amidships section structure. For that purpose, recent improvements have been made to a numerical tool in order to optimise the scantling of ship sections by considering production cost, weight and moment of inertia in the optimisation objective function. A multi-criteria optimisation of a LNG carrier is conducted in this paper to illustrate the analysis process. Pareto frontiers are obtained and results have been validated by the Bureau Veritas rules. The methodology presented in this paper has demonstrated its effectiveness in optimising scantling of ships at a very early design stage thanks to a management of critical problems usually studied at a later stage of the design.     

Finite element modeling of static tire enveloping characteristics

To investigate static tire enveloping characteristics, a three dimensional (3-D) finite element model is proposed. The vertical stiffness of the tire is studied on a flat surface with and without cleat. Tire rubber materials and cord layers are represented independently using “rebar” elements available in MSC Marc Mentat. Comparisons of numerical and experimental results are given to show the validity of the proposed model. It is shown that after a certain displacement, the results of the proposed model agree well with experimental results. In addition, the model results show that regardless of the type of the cleat placed under the rim center (hub center), all vertical force curves intersect after a certain displacement, which indicates typical static enveloping characteristics. Moreover, another typical characteristic of the radial tires that is unlike those of bias-ply constructions confirms that the contact patch does not expand laterally after a level vertical load is applied to the tire, which is directly related to fuel consumption and tire tread life.     

Assessment of the volume of fluid method for free-surface wave flow

This study was concerned with the free-surface wave flow around a surface-piercing foil. The volume of fluid method implemented in a Navier–Stokes computational fluid dynamics code was employed. Three widely used discretization schemes for the volume of fluid method were assessed for a test case that involved general ship waves, spilling breaking waves in front of the leading edge, and bubbly free surfaces in separated regions. A single computational approach was selected for the comparison, and a grid-dependence study was carried out. The computational results were validated against existing experimental data, showing good agreement. The validation results suggest that all three discretization schemes perform well, but the best and most efficient results were obtained using the high-resolution interface capturing scheme.     

Application of genetic algorithms for joint optimization of signal setting parameters and dynamic traffic assignment for the real network data

This paper presents the joint optimization of signal setting parameters and dynamic user equilibrium (DUE) traffic assignment for the congested urban road network. The simulation-based approach is employed to obtain the DUE condition for the case of multiple-origin multiple-destination traffic flows. The dynamic traffic assignment simulation program (DTASP), developed in C language is used to assign the traffic dynamically on the road network, whereas method of successive averages (MSA) is modified and used to arrive at the DUE condition. The artificial intelligence technique of genetic algorithms (GAs) is applied to obtain the optimal signal setting parameters and path flow distribution factor for DUE condition. The methodology developed in such a way that joint optimization of signal setting parameters with DUE is obtained. The proposed method is applied to the real network data of Fort Area of Mumbai city comprising of 17 nodes and 56 unidirectional links with 72 Origin–Destination pairs, where all the 17 nodes are signalized intersections. The traffic flow condition for the optimized signal setting parameters is considerably improved compared to the existing signal settings. The results prove that the GA is an effective technique to solve the joint optimization problem for the real network data.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

RECENT DEVELOPMENT OF PROCESS SIMULATION AND ITS APPLICATIONS TO MANUFACTURING PROCESSES

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Influence of load and inflation pressure on the tyre rolling resistance

Tyre load and inflation pressure are important factors controlling rolling resistance of road vehicles. The article presents results obtained in the Technical University of Gdańsk during laboratory and road measurements of different car tyres rolling on different pavements. The knowledge of rolling resistance characteristics is important for modelling car dynamics as well as fuel consumption. It is also necessary to establish proper test conditions in the future standardized on-road method of measuring rolling resistance. The results indicate that while an increase of load always leads to the increase of rolling resistance force, the influence on Coefficient of Rolling Resistance is more complicated and unpredictable. They also indicate that tyres with high rolling resistance are more sensitive to inflation pressure changes than low rolling resistance tyres.