Clamping performance of fastener in windshield wiper assembly using theoretical and experimental methods

Improper clamping of wiper arms can cause problems in the operation of the wiper. An excessive clamping force can cause damage to the wiper arm head. On the other hand, an insufficient clamping force can cause self-loosening of the nut. Given the lack of direct research on the clamping force of the fastener in wiper assembly, this study verifies the existing clamping performance of the fastener in windshield wiper assembly by theoretical and experimental methods. The theoretical calculation results show that all the clamping performance are satisfied under the general snow load condition. However, under the critical load condition, maximum assembly preload and safety margin against slipping are in disagreement with the standard values. This problem is solved by increasing the strength grade of the bolt. The experimental results show a reducing tendency of the clamping force during the snow durability test. However, this reducing clamping force during the 60,000 test cycles is acceptable. In the case of nut reusing more than two times possibly cause a problem of its loosening because of insufficient clamping force. Therefore, it is recommended that the nut should not be reused more than two times.     

Robust inspection technique for detection of flatness defects of oil pans

This paper discusses two different methods for the detection of flatness defects present on the mounting surfaces of oil pans using laser-scanned point clouds. The first method involves registration, which is a widely used method in the field of 3D data inspection: scanned point clouds are registered with CAD data and the iterative closest point (ICP) algorithm is used for further comparison. The second method is our proposed method, a simple yet effective method for measuring the flatness of an oil pan mounting surface. The process is based on the construction of a reference plane on the scanned surface. The oil pan mounting surface is scanned by a 3D laser scanner, obtaining point cloud data that is then further processed to reduce noise. Using this processed data, a reference plane parallel to the direction of the mounting surface is defined at the mean position of the mounting surface. The direction of the reference plane is determined by the normal vector of the mounting surface. Construction of the reference plane is carried out by the singular value decomposition (SVD) technique. The deviation of the surface from the reference plane is measured by calculating the error distance between the points of the surface to the reference plane using the least-squares method.     

Design process to minimize roof surface defects using a flexural function and Finite Element analysis

The appearance and exterior precision of passenger cars aesthetics has become an important factor in the automotive industry. During vehicle assembly, the curvature of the roof can change slightly and create cosmetic defects that affect the exterior appearance. The critical factor causing curvature change on the roof is the thermally driven expansion of an elastomer-based mastic sealer which is applied between the exterior roof panel and support rail during the frame assembly process. Therefore the expansion of the mastic sealer was modeled to predict the curvature change in the roof panel. In order to evaluate the causes and predict the curvature change quantitatively, a Finite Element (FE) simulation of the oven heating and mastic curing was performed. Validation of the simulation model was performed by comparing the local deformation and amount of the curvature change on the roof obtained from the actual process. In order to minimize the curvature change, the Taguchi method was used in conjunction with the FE model where a total of eight factors were chosen to perform a sensitivity analysis. In order to exclude the deformation due to residual stress resulting from the oven process, it was selected as a noise factor. Response was taken as the maximum curvature change calculated by a flexural function which was used to distinguish absolute curvature that is not affected by the horizontal or vertical movement of roof panel. A total of 18 cases were analyzed with length of each sealer, pitch of sealer, and rail location being identified as the most influential factors affecting the curvature change. Using the optimum values, the amount of curvature change in the roof panel was reduced by 12 percent.     

Pressure model based coordinated control of VGT and dual-loop EGR in a diesel engine air-path system

This paper describes a pressure-model-based coordinated control method of a variable geometry turbine (VGT) and dual-loop exhaust gas recirculation (EGR) in a diesel engine air-path system. Conventionally, air fraction or burnt gas fraction states are controlled for the control of dual-loop EGR systems, but fraction control is not practical since sensors for fractions are not available on production engines. In fact, there is still great controversy over how best to select control outputs for dual-loop EGR systems. In this paper, pressure and mass flow states are chosen as control outputs without fraction states considering the availability and reliability of sensors. A coordinated controller based on the simple control-oriented model is designed with practical aspects, which is applicable for simultaneous operations of high pressure (HP) EGR, low pressure (LP) EGR, and VGT. In addition, the controller adopts the method of input-output linearization using back-stepping to solve the chronic problems of conventional pressure-based controllers such as coupling effects between operations of HP EGR, and VGT. The control performance is verified by simulation based on the proven GT-POWER model of a heavy-duty 6000cc diesel engine air-path.     

Trigger algorithm of vehicle automatic crash notification system

The Automatic Crash Notification (ACN) system is an effective technology to decrease the crash response time, improve the level of post-accident rescue and alleviate the severity of injuries. To realize this system, a vehicle terminal is developed. And based on a moving window integral algorithm, the trigger algorithm of ACN system is designed. By comparing the effect of different window widths on the trigger algorithm, we select the window width of the moving window integral algorithm as 8 ms. After system is triggered, different notify types was determined according to the change of velocity in the moving window. A sled impact simulation test shows that the impact can be identified rapidly and also the notify types can be judged by the trigger algorithm. A vehicle road test proves that the ACN system has no false trigger cases. The outcomes of this study support identifications of accidents and crash severities for both occupants and emergency centers.     

Experimental study of EGR cooler regeneration aided by oxygen-fed NTP and air-fed NTP

Based on non-thermal plasma (NTP) technology fed by oxygen and air as the gas source respectively, the experimental system of exhaust gas recirculation (EGR) cooler regeneration was built to do a study at different regeneration temperatures. By measuring the concentration of main active substance and CO_x in regeneration process, the influence of temperature on regeneration aided by oxygen-fed NTP and air-fed NTP was investigated. The experimental results indicate that EGR cooler can be regenerated both by air-fed NTP and oxygen-fed NTP at a wide temperature range of 18 °C ～ 300 °C. By comparison of the regeneration with oxygen-fed NTP and air-fed NTP, it can be easily known that the regeneration effect is most remarkable at 150 °C with oxygen-fed NTP and at 120 °C with air-fed NTP. In addition, when the temperature is below 150 °C especially at 120 °C, the regeneration efficiency of air-fed NTP is lower than oxygen-fed NTP, nevertheless, when the temperature is above 150 °C, air-fed NTP has a superiority in regeneration and the higher the temperature is, the more obvious the superiority will be.     

Automobile aerodynamics influenced by airfoil-shaped rear wing

Computational model is developed to analyze aerodynamic loads and flow characteristics for an automobile, when the rear wing is placed above the trunk of the vehicle. The focus is on effects of the rear wing height that is investigated in four different positions. The relative wind incidence angle of the rear wing is equal in all configurations. Hence, the discrepancies in the results are only due to an influence of the rear wing position. Computations are performed by using the Reynolds-averaged Navier-Stokes equations along with the standard k-ε turbulence model and standard wall functions assuming the steady viscous fluid flow. While the lift force is positive (upforce) for the automobile without the rear wing, negative lift force (downforce) is obtained for all configurations with the rear wing in place. At the same time, the rear wing increases the automobile drag that is not favorable with respect to the automobile fuel consumption. However, this drawback is not that significant, as the rear wing considerably benefits the automobile traction and stability. An optimal automobile downforce-to-drag ratio is obtained for the rear wing placed at 39 % of the height between the upper surface of the automobile trunk and the automobile roof. Two characteristic large vortices develop in the automobile wake in configuration without the rear wing. They vanish with the rear wing placed close to the trunk, while they gradually restore with an increase in the wing mounting height.     

Multi-axle vehicle dynamics stability control algorithm with all independent drive wheel

The stability driving characteristic and the tire wear of 8-axle vehicle with 16-independent driving wheels are discussed in this paper. The lateral stability of 8-axle vehicle can be improved by the direct yaw moment which is generated by the 16 independent driving wheels. The hierarchical controller is designed to determine the required yaw torque and driving force of each wheel. The upper level controller uses feed-forward and feed-backward control theory to obtain the required yaw torque. The fuzzification weight ratio of two control objective is built in the upper level controller to regulate the vehicle yaw and lateral motions. The rule-based yaw moment distribution strategy and the driving force adjustment based on the safety of vehicle are proposed in the lower level controller. The influence of rear steering angle is considered in the distribution of driving force of the wheel. Simulation results of a vehicle double lane change show the stability of 8-axle vehicle under the proposed control algorithm. The wear rate of tire is calculated by the interaction force between the tire and ground. The wear of tire is different from each other for the vehicle with the stability controller or not.     

Transport of radionuclides by sea-ice and dense-water formed in western Kara Sea flaw leads

A transport assessment of particle-bound and dissolved artificial radionuclides (¹³⁷Cs and ^239,240Pu) by sea-ice and dense-water formed in western Kara Sea flaw leads close to the Novaya Zemlya dumping sites is presented in this study. We both performed a “best estimate” based on available data, and a “maximum assessment” relying on simulated constant releases of 1 TBq ¹³⁷Cs and ^239,240Pu from individual dumping bays. The estimates are based on a combination of (i) the content of particulate matter in sea-ice; (ii) analytical data and numerical simulations of radionuclide concentrations in shelf surface deposits, suspended particulate matter (SPM), and the dissolved phase; and (iii) estimates of lead-ice and dense-water formation rates as well as modeling results of local ice drift pathways. In the “best estimate” case, 2.90 GBq ¹³⁷Cs and 0.51 GBq ^239,240Pu attached to sea-ice sediments can be exported from the lead areas toward the central Arctic basin. The radionuclide burden of the annually formed dense lead water in the “best estimate” amounts to 4.68 TBq ¹³⁷Cs and 0.014 TBq ^239,240Pu. In the “maximum assessment”, potential export-rates of ice-particle bound ¹³⁷Cs and ^239,240Pu toward the central Arctic would amount to 0.64 and 0.16 TBq, respectively. As much as ≈900 TBq ¹³⁷Cs and ≈6.75 TBq ^239,240Pu could be annually taken up by 34.75 dense-water rejected in the lead area. Assuming the (unlikely) instantaneous release of the total ¹³⁷Cs and ^239,240Pu inventories (≈1 PBq and 10 TBq, respectively) from the Novaya Zemlya dumping sites into the dissolved phase, the dense lead water locally formed during one winter season could take up ≈90% of the Cs and ≈68% of the Pu released.