Development of a new sound metric for impact sound in a passenger car using the wavelet transform

Vehicles can experience impacts due to harsh road conditions. Contact with an uneven road surface causes vehicles to vibrate, which generates a loud impact sound. The attenuation of such noise is important because car passengers may complain about the impact noise. However, perfect removal of impact noise is not possible because most of it is caused by external conditions. More research is needed on the objective attributes of impact noise; however, the problem of impact noise is not a simple matter because impact noise is transient in nature and reaches a high level instantaneously. In this paper, a new objective attribute of impact noise is designed using the wavelet transform, which is appropriate for analyzing nonstationary signals, such as an impact signal. The usefulness of the new objective attribute, which is a sound metric, is examined by comparing the mean subjective ratings for real impact noise in passenger cars. The new sound metric has better correlation with the mean subjective rating than currently existing sound metrics.     

Robust lane markings detection and road geometry computation

Detection of lane markings based on a camera sensor can be a low-cost solution to lane departure and curve-over-speed warnings. A number of methods and implementations have been reported in the literature. However, reliable detection is still an issue because of cast shadows, worn and occluded markings, variable ambient lighting conditions, for example. We focus on increasing detection reliability in two ways. First, we employed an image feature other than the commonly used edges: ridges, which we claim addresses this problem better. Second, we adapted RANSAC, a generic robust estimation method, to fit a parametric model of a pair of lane lines to the image features, based on both ridgeness and ridge orientation. In addition, the model was fitted for the left and right lane lines simultaneously to enforce a consistent result. Four measures of interest for driver assistance applications were directly computed from the fitted parametric model at each frame: lane width, lane curvature, and vehicle yaw angle and lateral offset with regard the lane medial axis. We qualitatively assessed our method in video sequences captured on several road types and under very different lighting conditions. We also quantitatively assessed it on synthetic but realistic video sequences for which road geometry and vehicle trajectory ground truth are known.     

Effects of injection parameters on the spray characteristics of swirl and slit injectors using the Mie-scattering method

We investigated the effects of injection parameters such as injection pressure, ambient pressure, and ambient temperature on spray characteristics. We calculated the turbulence occurring point (t _c ), defined as the time required to generate a vortex, and the deceleration point (t _b ), defined as the time when spray penetration begins to decelerate, to elucidate the breakup mechanism of the test injectors. The spray velocity coefficient (C_v) was obtained to evaluate the spray characteristics. As the ambient pressure increases in the case of a slit injector, C_v decreases. We investigated the effects of nozzle tip shape according to injection pressure, ambient pressure, and fuel properties on spray characteristics and provide a C_v value of 0.38 for the swirl injector with a spray angle of 60° and the slit injector under atmospheric conditions. The value of C_v in the case of a slit injector was reduced by increasing the ambient pressure. Our results suggest that C_v of a swirl injector is constant regardless of changes in ambient pressure, injection pressure, and fuel properties. On the other hand, C_v of a slit injector is altered by changes in ambient pressure.     

Development of a navigation algorithm with dead reckoning for unmanned ground vehicles

A navigation algorithm is indispensable for Unmanned Ground Vehicles (UGVs). During driving, UGVs follow a global path. In this study, we propose a navigation algorithm using Real Time Kinematic (RTK)-Differential Global Positioning System (DGPS) units and encoders to complement global path planning. Sometimes GPS systems lose their signals and receive inaccurate position data due to many factors, such as edifice and barrier obstructions. This paper shows that GPS deviations can be solved using a Dead Reckoning (DR) navigation method with encoders and that position errors can be decreased through the use of RTK-DGPS units. In addition to this method, we will introduce a new waypoint update algorithm and a steering algorithm using RTK-DGPS units.     

Damper modeling for dynamic simulation of a large bus with MR damper

In this study, a large bus is tested to measure its dynamic response by the single-lane change test and the rapid stop test. A full car model is established by ADAMS/Car for computer simulation. For multibody modeling of a large bus, user-defined templates are used in the simulation. Simulation results of the single-lane change test and the rapid braking test are compared to the results of the physical experiments, in which several sensors are installed to measure the vehicle’s responses. The results obtained from the simulation show good agreement with the tests’ results. A dynamic model for the MR(magnetic-rheological) damper is also developed by employing the Magic Formula model, which is widely used in the nonlinear modeling of a tire. Bump simulation of a full car with the MR damper is carried out to verify the performance of the MR damper. The comparison of the simulation results obtained with the MR damper model to the results obtained with the traditional passive damper model showed improved response of the vehicle with the MR damper.     

Torque characteristics analysis for optimal design of a copper-layered eddy current brake system

An enhanced parametric model for a copper-layered eddy current electric machine (retarder) is introduced in this paper. The modeled torque characteristics of the copper-layered electromagnetic retarders are based on the results from a detailed electromagnetic finite element analysis (FEA) of these eddy current machines. The model uses a parameterized double-exponential function to model the steady state speed-torque characteristics of the retarder. The parameters are adjusted for optimal braking performance in conjunction with predicted speed-torque characteristics of a copper-layered retarder. A full vehicle model, along with the proposed retarder speed-torque model has been used to simulate a series braking events. The simulation results show that the peaks of the retarder speed-torque curves must be designed to occur within a specific range of speeds for optimal braking performance.     

Quality evaluation of car window motors using sound quality metrics

In this paper, a method to establish a decision criterion to evaluate the quality of small window motors using sound quality (SQ) metrics is suggested. Although the sound level radiated from the motor is relatively small compared to other sounds in a car, the sound from an abnormal motor gives an uncomfortable feeling and the impression of abnormal operation, which can lead to customer complaints. To construct an objective decision criterion, the correlation between the SQ metrics and the subjective decision on the passing or failure of the motor were investigated. Four representative SQ metrics, viz., loudness, sharpness, roughness, and fluctuation strength, were calculated for the collected samples. It was observed that the loudness and roughness of the motor sample group classified as abnormal was higher than those of the normal motors. For a single figure rating for motor quality, an evaluation index for the motor sound was generated by combining the correlated SQ metrics with proper weightings. Evaluation results on the specimens that were not employed in generating the quality evaluation index showed a reasonable agreement with the subjective test at 73%. The suggested quality check method can replace the current subjective decision procedure to identify the faulty motors.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Piston-temperature measuring system using electromagnetic induction with verification by a telemetry system

The development of an inner-piston-chamber temperature measurement system is a necessary step in engine development or when solving other fundamental problems related to automotive engines. There are various pre-existing measurement methods available, e.g., the linkage method, piston telemetry, templog, and the electromagnetic induction method. In this study, we first redesigned the coil sensor used in the electromagnetic induction method using PEEK and then used Taguchi methods to reduce the number of experiments in the development process and finally utilized piston telemetry via Bluetooth to verify the precision and accuracy of the redesigned PEEK coil sensor and electromagnetic induction method. The results displayed a reproducibility within 0.5 degrees and an accuracy within 2 degrees Celsius.     

Performance optimization of CVT for two-wheeled vehicles

Continuously Variable Transmission (CVT) is one of the most promising automotive transmission technologies because of its continuously variable gear ratio and reduced shift shock. CVT is different from Manual Transmission and Automatic Transmission, and it is possible to operate the power source in its high efficiency region with CVT in the drive train. Several types of CVT exist that can be categorized based on the mechanism of power transmission, such as the belt pulley, traction drive, and hydrostatic types. This paper investigates the belt pulley CVT, which consists of a thrust actuator, driver pulley, belt, driven pulley, and preload spring of the output shaft. A complete CVT is constructed, and based on that a simulation program that analyzes the static performance of a CVT is implemented in Matlab/Simulink. From these simulation results, methods for improving the efficiency of the CVT are discussed. The coefficient of the torque capacity factor is proposed as affecting the matching between a power source and a CVT, and methods for improving the matching effect are also investigated.