Tool sequence optimization based on three logical modes of robot control via CPLEX optimization

Cluster tools have advantages of shorter cycle times, faster process development, and better yield for less contamination. The sequence of dual-arm cluster tools is a complex logistics process during the semiconductor production. Efficient use of cluster tools is naturally very significant to competitive fab operations. Generating an optimized sequence in a computationally efficient manner and assessing the quality of the requirements to improve the fab production are the key factors for semiconductor manufacturing productivity. The Petri net modeling is introduced to minimize the makespan of the process for the three different logical modes and select a better mode after comparing the makespan among the three logical modes. The tool sequence optimization problem is formulated as optimization firing transition sequences based on the Petri net and then the formulation is converted to be linearly solved by the branch-and-cut method in the standard commercial solver CPLEX. Special methods for the linear conversion are highlighted. Due to the limited calculation time requirement for the real production and the large scale of the problem, special methods for the efficiency tuning are applied according to the characteristics of the problem. Numerical testing is supported by one of the most advanced semiconductor enterprises and the computational results show significant improvement compared with the traditional manual sequence results.     

Poisson noise removal based on nonlocal total variation with Euler’s elastica pre-processing

An enhancement-based Poisson denoising method for photon-limited images is presented. The noisy image is firstly pre-processed for enhancing incomplete object information, and then it is denoised while preserving the restored structural details. A variational regularization model based on Euler’s elastica (EE) is proposed for image enhancement pre-processing. A nonlocal total variation (NLTV) regularization model is then employed in the second stage of image denoising. The above two optimization problems are solved by the alternating direction method of multipliers (ADMM). For Poissonian images with low image peak values, experiments demonstrate the validity and efficiency of the proposed method for both restoring geometric structure and removing noise.     

Semiparametric specification of the utility function in a travel mode choice model

We propose a semiparametric approach that can capture the nonlinearity of deterministic components of the utility functions in discrete choice models and demonstrate it by analyzing travel mode choice behaviour for an interregional trip. The proposed smoothing spline-based specification method can be used to make ex ante evaluations regarding the parametric specifications of the deterministic utility functions in discrete choice models.     

Effective method for knock signal denoising in internal combustion engine

Uncontrolled expansion of combustion wave in spark ignited internal combustion engine causes knock effect which seriously degrades efficiency and lifetime of the engine. Thus, accurate knock detection and control are essential for obtaining a desired performance from the engine. Usually, knock sensor is used to detect this phenomenon but it has limited accuracy especially at engine high-speed rotations because of natural vibration and external noises. In this study an effective method based on Non-Local Mean (NLM) algorithm has been proposed to improve the knock detection accuracy. This method is evaluated based on four different indicators and four engine cylinders. The results show 52.9 % improvement in knock detection. Also feasibility of real time execution of this method based on embedded hardware has been studied.     

Origin–destination table disaggregation using biproportional least squares estimation

This paper describes a group of techniques for disaggregating origin–destination tables for travel forecasting that makes explicit use of observed traffic on a network. Five models within the group are presented, each of which uses nonlinear least-squares estimation to obtain row and column factors for splitting trip totals from and to larger geographical areas into smaller ones. The techniques are philosophically similar to Fratar factoring, although the solution method is quite different. The techniques are tested on a full-sized network for Northfield, MN and are found to work effectively.     

Influence of temperature on the tyre rolling resistance

Temperature is a very important factor controlling rolling resistance of road vehicle tyres. There are at least three different temperatures that may be considered as important factors controlling thermal conditions of the rolling tyre. The most common measure of the thermal conditions during tyre rolling is ambient air temperature. The other two are: pavement temperature and “tyre” temperature. Tyre temperature is the most difficult to establish, as temperatures of different parts of rolling tyres differ considerably, thus there is a problem to obtain representative values. In the authors’ opinion, air temperature is the most universal and reliable parameter to measure. The article presents results obtained in the Technical University of Gdańsk during laboratory and road measurements of different car tyres rolling on different pavements. The knowledge of rolling resistance characteristics is important for modelling car dynamics as well as fuel consumption. It is also necessary to establish proper test conditions in the future standardized on-road method of measuring rolling resistance. The results indicate that generally each tyre and pavement combination is influenced by the air temperature in a unique way, but at the same it is possible to propose some general influence factors that may be used to normalize measurements to the standard temperature of 25 °C.     

Wave propagation in head on bonnet impact: Material and design issues

Head on bonnet impact is becoming more and more important in automotive design as regulations on pedestrian safety become more demanding. Despite the relatively low amount of energy involved, these impacts are truly dynamic phenomena as the event duration is comparable with the traveling time of the different wavefronts generated by the impact. In this paper, we show that we can build up a simplified model for the impact based on wave propagation analysis. Using this model, we can analyze head acceleration on existing bonnets or predict it on new ones. Head acceleration in a bonnet impact can thus be estimated over the whole area of the bonnet with a few minutes of CPU.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Computer Simulation of Thermal-Mechanical Processing

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