Modeling,parameter estimation and nonlinear control of automotive electronic throttle using a Rapid-Control Prototyping technique

An electronic throttle consists of a DC motor, spur gears, a return spring, a position sensor, power electronics and an electronic control unit. Fast and precise position control of this electromechanical system is relatively difficult due to very high friction and the strong nonlinearity of the spring. Simple application of linear control, such as PID, fails. In this paper, two new controller structures suitable for different reference signal types are described. The key component of the position controller is the friction compensator based on either/both feedforward or feedback principles. The quality of the resulting behavior was measured using several criteria including the measure of control activity around the equilibrium position. The control activity directly influences the vibration, the noise and the wear of the servo system. The proposed controllers demonstrated superior behavior compared with other published structures.     

Computational and experimental investigation of the unsteady flow structures around automotive outside rear-view mirrors

The unsteady flow field around two automotive outside rear-view mirrors is investigated. This study includes comprehensive experimental and computational approaches in order to characterize the complex flow structures in the wake of the mirrors. The experiments were carried out in a wind tunnel which included the measurements of the instantaneous and averaged velocity fields as well as mean and unsteady surface pressure distributions. The simulations were performed using Large Eddy Simulation (LES). The LES approach (particularly with the dynamic subgrid viscosity model) provided good agreements with the experiments for the velocity and the surface pressure distributions. The experimental and the computational results of this study will be used as a benchmark to validate the current and the future CFD development and the subsequent aero-acoustic computations.     

Design and implementation of a UPnP-can gateway for automotive environments

In this paper, we propose a universal plug and play (UPnP) — controller area network (CAN) gateway system using UPnP middleware for interoperability between external smart devices and an in-vehicle network. The proposed gateway consists of a UPnP communication device, a CAN communication device, and a device translator layer. In-vehicle devices are not usually IP-based, so we implemented an in-vehicle device manager in the UPnP communication device which is in the gateway. We developed a vehicle simulator to produce real vehicular data for performance analysis. The CAN communication device transmits and receives real-time vehicle data between the real vehicular simulator and external devices through the UPnP. The device translator layer configures a message frame for enabling seamless data input and output between the CAN and UPnP protocols. After implementation, we generated an internal-external service request and tested the result. Finally, we confirmed the service request and operation between external devices and the internal vehicular device. Additionally, for a variety of external device numbers and communication environments, we demonstrated the gateway performance by measuring the round trip time (RTT) for overall service implementation.     

Experimental study on the impact characteristics of a sandwich composite with an aluminum foam core

The need for composites has been increasing in various industries because composites have good mechanical properties for their weight and superior stiffness and strength. The composites addressed in this study were multi-pore aluminum foam with a specific gravity of 1/10 composed of solid aluminum metal. This composite has excellent impact energy-absorption capability. In this study, impact tests on an aluminum foam core sandwich composite with a porous core were conducted to examine its mechanical properties. The specimen was a sandwich structure with an aluminum foam core, and different impact energies, such as 50J, 70J, and 100J, were applied to the specimen. Consequently, a maximum load of 5.5 kN occurred when the striker penetrated the upper face sheet in all experiments. The maximum load occurred at 4.2 ms for 50J, 3.5 ms for 70J, and 3.0 ms for 100J, indicating that the greater the impact energy was, the shorter the time was until the maximum load. After the maximum load occurred, that is, after the penetration of the upper face sheet, the striker penetrated 10 mm further, causing the core to be damaged in the 50J test, while the lower face sheet remained intact. In the 70J test, the striker penetrated the core and caused damage to the upper face sheet at 10 ms. Finally, in the 100J test, the striker penetrated both the upper face sheet and core and even the lower face sheet at 10 ms. Given the result above, the maximum load occurred when the striker penetrated the upper face sheet and the sandwich composite with aluminum foam core; the load then gradually decreased and then rapidly increased when the striker reached the lower face sheet, and the maximum load lasted slightly longer than the time required for the upper face sheet to be penetrated.     

Conceptual design of economic hybrid vehicle system using clutchless geared smart transmission

Most hybrid vehicles employ the continuously variable transmission (CVT or eCVT) currently as their choice of the transmissions. Recently, an automated geared transmission (AGT) or dual clutch transmission (DCT) is being tried for some hybrid vehicles for the better fuel economy than the CVT hybrid. However, this AGT or DCT is using automated clutches which require the hydraulic power in addition to the slippage in the clutch plate invoking some energy loss as well as wear. Also, they require a motor with significant power to match to the engine power. The clutchless geared smart transmission (CGST) has no clutch and the clutch function is performed by a planetary gear system controlled by a motor-generator. The hybrid vehicles proposed here using CGST may have some merits in durability, fuel efficiency, and cost since they do not have clutches. The motor used for the clutch function can be also working for power merge with the engine in propelling the vehicle. The proposed hybrid system can be either mild hybrid or full hybrid by adopting a different capacity of battery with much smaller motor-generator due to the planetary gear system compared to the other type hybrid vehicles. In this study, the prospects of newly proposed CGST hybrid system are examined in practical aspects compared with AGT hybrid or DCT hybrid systems.     

Operating speed pattern optimization of railway vehicles with differential evolution algorithm

The railway transportation system has much advantage in eco-friendliness, punctuality and safety compared to any other transportation system. Most of the railway system administrators have to control and operate under limited resources such as trains and facilities. It is necessary to control traveling time and energy consumption for efficient operation in the railway systems, because the board rate of passenger is inconstant with time variance. It is common that the shorter traveling time causes the greater energy consumption. In this study, a new optimization method considering operation time or energy consumption is proposed by using differential evolution algorithm and some cases are reviewed. The total energy change due to operation time variation are investigated by using the proposed optimization method for tangent and gradient track conditions. Both cases, the total energy decreases exponentially. However, because of gradient the total energy are saturated after a certain time for gradient track.     

Design and implementation of a new clamping force estimator in Electro-Mechanical Brake systems

In this paper, an improved clamping force estimator is proposed for Electro-Mechanical Brake (EMB) systems by using the motor rotor position information and the hysteresis characteristics of mechanical parts in the EMB. A cascaded type of a force/position control system with a force sensor or an estimator was designed and implemented to control the clamping force and to keep the clearance gap in EMB systems. The EMB Hardware-In-the-Loop-Simulation (HILS) results show that the proposed force estimator yields better estimation performance than the existing estimator and that the clamping force control system based on the estimator can be also used for the fault tolerant control of the system.     

不同外加剂对OGFC混合料路用性能的影响

OGFC为开级配沥青混合料,主要由粗集料嵌挤组成,在世界各地越来越广泛地用于铺筑路面.OGFC混合料可以增大路表面渗透性,减少噪音,增强表面摩擦力,尤其是在潮湿条件下.该文主要研究不同外加剂对OGFC路用性能的影响,其混合料分别由再生聚乙烯改性沥青(RPEB)、橡胶粉改性沥青(CRMB)和70#基质沥青+纤维与矿料拌和而成.并分别采用析漏试验、肯塔堡飞散试验、渗水试验、劈裂试验、静态模量试验,车辙试验和抗滑试验评估OGFC混合料的路用性能.结果表明:纤维和聚合物可以有效地减小OGFC离析的可能性,混合料每面击实50次能相应地提高磨耗性和其他相关的性能.改性沥青混合料的抗拉强度比(TSR)低于纤维+基质沥青混合料的抗拉强度比.     

沥青混合料级配曲线研究进展

级配曲线是由富勒模型中最大粒径和形状系数两个参数来确定的,富勒模型能够很好地拟合使用性能良好的级配.级配曲线图是由形状系数和最大粒径组成的直角坐标系,它可以表示出级配范围、砂石比和相关的性能参数.该文分析了Superpave沥青混合料力学和水稳性能的试验结果,提出了根据级配曲线推荐的集料设计出满足路面各项性能的自由设计理念.