Analysis process of a steering system using a concept model for idle vibration

This paper describes the development of an optimal design process for a steering column system and supporting system. A design guide is proposed at the initial concept stage of the development process to obtain sufficient stiffness of the steering system while reducing the idle vibration sensitivity of the system. Case studies on resonance isolation are summarized, where vibration modes among the systems are separated by applying a vibration mode map at the initial stage of the design process. This study also provides design guidelines for an optimal dynamic damper system using a CAE (computer aided engineering) analysis. The damper FE (finite element) model is added to the vehicle model to analyze the relation between the frequency and the sensitivity of the steering column system. This analysis methodology makes it possible to achieve target performance in the early design stage and reduction of damper tuning activity after the proto car test stage. Through the proposed steering column system development process, a lightweight vehicle with high stiffness is possible prior to the proto build stage. Furthermore, the improved process is expected to contribute to reducing the overall development period and the number of proto car tests necessary to achieve the desired steering system performance.     

Desired yaw rate and steering control method during cornering for a six-wheeled vehicle

This paper proposes a steering control method based on optimal control theory to improve the maneuverability of a six-wheeled vehicle during cornering. The six-wheeled vehicle is believed to have better performance than a four-wheeled vehicle in terms of its capability for crossing obstacles, off-road maneuvering and fail-safe handling when one or two of the tires are punctured. Although many methods to improve the four-wheeled vehicle’s lateral stability have been studied and developed, there have only been a few studies on the six-wheeled vehicle’s lateral stability. Some studies of the six-wheeled vehicle have been reported recently, but they are related to the desired yaw rate of a four-wheeled vehicle to control the six-wheeled vehicle’s maneuvering during corning. In this paper, the sideslip angle and yaw rate are controlled to improve the maneuverability during cornering by independent control of the steering angles of the six wheels. The desired yaw rate that is suitable for a six-wheeled vehicle is proposed as a control target. In addition, a scaled-down vehicle with six drive motors and six steering motors that can be controlled independently is designed. The performance of the proposed control methods is verified using a full model vehicle simulation and scaled-down vehicle experiment.     

Automotive structure vibration with component mode synthesis on a multi-level

The recursive component mode synthesis method (RCMS) has been implemented for the finite element analysis model of an automobile structure as an efficient free vibration analysis tool. The RCMS method is intended to obtain a better performance relative to the block Lanczos method, which is a traditional method in the industry of obtaining eigenvalues, while obtaining the acceptable accuracy. A numerical example of the automobile finite element model demonstrates the outstanding performance of RCMS compared to the block Lanczos method.     

Disturbance Observer-Based Sideslip Angle Control for Improving Cornering Characteristics of In-Wheel Motor Electric Vehicles

In this paper, a robust sideslip angle controller based on the direct yaw moment control (DYC) is proposed for in-wheel motor electric vehicles. Many studies have demonstrated that the DYC is one of the effective methods to improve vehicle maneuverability and stability. Previous approaches to achieve the DYC used differential braking and active steering system. Not only that, the conventional control systems were commonly dependent on the feedback of the yaw rate. In contrast to the traditional control schemes, however, this paper proposes a novel approach based on sideslip angle feedback without controlling the yaw rate. This is mainly because if the vehicle sideslip angle is controlled properly, the intended sideslip angle helps the vehicle to pass through the corner even at high speed. On the other hand, the vehicle may become unstable because of the too large sideslip caused by unexpected yaw disturbances and model uncertainties of time-varying parameters. From this aspect, disturbance observer (DOB) is employed to assure robust performance of the controller. The proposed controller was realized in CarSim model described actual electric vehicle and verified through computer simulations.     

Effect of Hydrothermal Aging over a Commercial DOC on NO<Subscript>2</Subscript> Production and Subsequent SCR Efficiency

In this study, the effect of hydrothermal aging over a commercial diesel oxidation catalyst (DOC) on deterioration in nitrogen dioxide (NO₂) production activity has been experimentally investigated based on a micro-reactor DOC experiment. Through this experimental result, the NO₂ to nitrogen oxides (NOx) ratio at DOC outlet has been mathematically expressed as a function of DOC temperature according to various aging conditions. The current study reveals that the catalyst aging temperature is a more dominant factor than the aging duration in terms of the decrease in NO₂ production performance through DOC. The DOC sample hydrothermally aged for 25 h at 750 °C has displayed the lowest NO₂ to NOx ratio compared to the samples aged for 25 ~ 100 h at 650 °C. Also, in this study, the impact of hydrothermal aging of a DOC on the selective catalytic reduction (SCR) efficiency in a ‘DOC + SCR’ aftertreatment system was predicted by using transient SCR simulations. To validate the SCR simulation, this study has conducted a dynamometer test of a non-road heavy-duty diesel engine with employing a commercial ‘DOC + SCR’ system on the exhaust line. The current study has quantitatively estimated the effect of the variation in NO₂ to NOx ratio due to the hydrothermal aging of DOC on the NOx removal efficiency of SCR.     

Feature-Based Cad System Buildup for Passenger Airbag Design

The passenger airbag (PAB) requires a large volume and fast deployment because of the large distance between the dashboard and the passenger. And various shapes and sizes of the PAB are required depending on the type of vehicle. However, since the PAB modeling process for each design change is complicated and time consuming, the design parameters of the PAB could not be well investigated. In this study, a unique feature-based CAD system has been proposed that easily constructs PAB CAD model and then generates PAB FE model for collision analysis. Main keypoints and widths of PAB that determine the shape and size have been extracted by analyzing the geometric-feature of airbag. The PAB CAD model can be easily constructed by inputting keypoints and widths information. Then, from the constructed PAB CAD model, the PAB FE model is automatically generated. Finally, the generated PAB FE model can be directly employed for collision analysis, thereby reducing the modeling time of the PAB and enabling efficient parametric studies on design.     

Schlieren,Shadowgraph, Mie-scattering visualization of diesel and gasoline sprays in high pressure/high temperature chamber under GDCI engine low load condition

Three visualization methods, Schlieren, Shadowgraph, and Mie-scattering, were applied to compare diesel and gasoline spray structures in a constant volume chamber. Fuels were injected into a high pressure/high temperature chamber under the same in-cylinder pressure and temperature conditions of low load in a GDCI (gasoline direct injection compression ignition) engine. Two injection pressures (40 MPa and 80 MPa), two ambient pressures (4.2 MPa and 1.7 MPa), and two ambient temperatures (908 K and 677 K) were use. The images from the different methods were overlapped to show liquid and vapor phases more clearly. Vapor developments of the two fuels were similar; however, different liquid developments were seen. At the same injection pressure and ambient temperature, gasoline liquid propagated more quickly and disappeared more rapidly than diesel liquid phase. At the low ambient temperature and pressure condition, gasoline and diesel sprays with higher injection pressures showed longer liquid lengths due to higher spray momentum. At the higher ambient temperature condition, the gasoline liquid length was shorter for the higher injection pressure. Higher volatility of gasoline is the main reason for this shorter liquid length under higher injection pressure and higher ambient temperature conditions. For a design of GDCI engine, it is necessary to understand the higher volatility of gasoline.     

Dynamic analysis of a pantograph-catenary system using absolute nodal coordinates

The dynamic interaction between the catenary and the pantographs of high-speed trains is a very important factor that affects the stable electric power supply. In order to design a reliable current collection system, a multibody simulation model can provide an efficient and economical method to analyze the dynamic behavior of the catenary and pantograph. In this article, a dynamic analysis method for a pantograph-catenary system for a high-speed train is presented, employing absolute nodal coordinates and rigid body reference coordinates. The highly flexible catenary is modeled using a nonlinear continuous beam element, which is based on an absolute nodal coordinate formulation. The pantograph is modeled as a rigid multibody system. The analysis results are compared with experimental data obtained from a running high-speed train. In addition, using a derived system equation of motion, the calculation method for the dynamic stress in the catenary conductor is presented. This study may have significance in providing an example that a structural and multibody dynamics model can be unified into one numerical system.     

Aerodynamic design optimization of rear body shapes of a sedan for drag reduction

This study proposes an aerodynamically optimized outer shape of a sedan by using an Artificial Neural Network (ANN), which focused on modifying the rear body shapes of the sedan. To determine the optimization variables, the unsteady flow field around the sedan driving at very fast speeds was analyzed by CFD simulation, and fluctuations of the drag coefficient (C _D ) and pressure around the car were calculated. After consideration of the baseline result of CFD, 6 local parts from the end of the sedan were chosen as the design variables for optimization. Moreover, an ANN approximation model was established with 64 experimental points generated by the D-optimal methodology. As a result, an aerodynamically optimized shape for the rear end of the sedan in which the aerodynamic performance is improved by about 5.64% when compared to the baseline vehicle is proposed. Finally, it is expected that within the accepted range of shape modifications for a rear body, the aerodynamic performance of a sedan can be enhanced so that the fuel efficiency of the sedan can be improved. The YF SONATA, a sedan manufactured by Hyundai Motors Corporate, played a major role in this research as the baseline vehicle.     

A self-powering system based on tire deformation during driving

Tire intelligence is vital in the improvement of the safety of vehicles because the tire supports the car body and is the contact point between the vehicle and the road. To create an intelligent tire, sensors must be installed to measure the behavior of the tire. However, it is difficult to apply a wired sensor system on the wheel of the tire. Hence, it is necessary to implement a self-powering, wireless system (a type of energy harvesting system) that can be mounted inside the tire. The purpose of this study is to convert the strain energy caused by deformation of the tire while driving into useful electrical energy to supply the sensor system. A flexible piezofiber is utilized for the energy conversion. The variation in strain, due to changes in speed, load, and the internal pressure of the tire, was measured along two axial directions to evaluate the amount of available strain energy. The amount of strain changed from 0.15% to 0.8%. To predict the amount of available energy from a tire, we perform an analysis of the relationship between the strain and the voltage. In addition, experiments for impedance matching between piezofiber and related circuits were conducted to optimize the external loads for transferring energy efficiently. Based on the procedure mentioned above, at least 0.58 mJ of electrical energy can be generated by using the laterally oriented strain (1500 to 2500 micro strain). The result of this study is expected to enhance the potential realization of self-generating wireless sensor systems for so-called ??intelligent?? tires.