Approach to assess a fast welding simulation in an industrial environment — Application for an automotive welded part

Fusion welding processes are widely used for joining metal structures, such as pipes, ships, and cars. In general, these joining processes offer a very good compromise between reliability, safety, cost and maintenance which are important issues in the current economical context. The negative heat effects of welding, i.e. distortions and residual stresses of the welded parts, are well known and many researches in this field have already been done in the last decades in order to minimize them. On the experimental side, many sophisticated procedures have become state of the art to deal with this problem. On the computational side, the improvement of the simulation algorithms and the computing power enables the simulations of many physical phenomena occurring during the welding process. The implementation of welding simulation techniques is nevertheless not an easy task and often associated with expert knowledge which hinders their global application in an industrial environment. This paper is focused on the industrial requirements of a welding simulation software with special respect to the needs of the automotive industry. The necessary information to run a welding simulation and the expectations of a weld specialist without deep knowledge in numerical methods are investigated. These expectations are tested on an automotive welded assembly with a commercially available welding simulation software designed especially for the needs of the automotive industry. A welding experiment is done and the measured temperature distributions and distortions serve as reference to validate the simulation results. The result quality of the simulations of temperature fields and distortions is in best agreement with experimental data. The workflow is well adapted for the considered industrial requirements and the time-tosolution as well as the computational costs are acceptable, whereas the efficient calibration of the heat input model is still a point which will be further investigated in current and future research works.     

出口澳大利亚5单元关节式集装箱平车

阐述了5单元关节式集装箱平车的技术参数、结构、性能特点，并介绍了该车的试验和运用情况。     

Large-eddy simulation of air entrainment during diesel spray combustion with multi-dimensional CFD

Large-Eddy Simulation (LES) was used to perform computations of air entrainment and mixing during diesel spray combustion. The results of this simulation were compared with those of Reynolds Averaged Navier Stokes (RANS) simulations and an experiment. The effect of LES on non-vaporizing and vaporizing sprays was evaluated. The validity of the grid size used for the LES analysis was confirmed by determining the subgrid-scale (SGS) filter threshold on the turbulent energy spectrum plot, which separates a resolved range from a modeled one. The results showed that more air was entrained into the jet with decreasing ambient gas temperatures. The mass of the evaporated fuel increased with increasing ambient gas temperatures, as did the mixture fraction variance, showing a greater spread in the profile at an ambient gas temperature of 920 K than at 820 K. Flame lift-off length sensitivity was analyzed based on the location of the flame temperature iso-line. The results showed that for the flame temperature iso-line of 2000oC, the computed lift-off length values in RANS matched the experimental values well, whereas in LES, the computed lift-off length was slightly underpredicted. The apparent heat release rate (AHRR) computed by the LES approach showed good agreement with the experiment, and it provided an accurate prediction of the ignition delay; however, the ignition delay computed by the RANS was underpredicted. Finally, the relationships between the entrained air quantity and mixture fraction distribution as well as soot formation in the jet were observed. As more air was entrained into the jet, the amount of air-fuel premixing that occurred prior to the initial combustion zone increased, upstream of the lift-off length, and therefore, the soot formation downstream of the flame decreased.