Approach to functional safety-compliant ECU design for electro-mechanical brake systems

In this paper, we propose a design approach to a functional safety-compliant ECU for an electro-mechanical brake (EMB) control system or an electronic wedge brake (EWB) control system. Brake actuators in a brake-by-wire (BBW) system such as EMB or EWB are characterized by the safety-critical functions which are now executed by using many electric and electronic devices with application software. Based on hazard analysis and risk assessments of the automotive functional safety standard ISO 26262, the proposed EMB control system should be ASIL-D-compliant, which is the highest ASIL level. To this end, a hardware and a software design method is introduced to implement functionl safety-oriented monitoring functions which are based on an asymmetric dual-core architecture with an external watchdog processor. It is shown by using EMB hardware-In-the-Loop-Simulation (HILS) that the proposed ECU design approach is very effective when a hardware fault or software execution faults occur in the EMB ECU, moreover, this functional safety-compliant design can be well combiled with the sensor fault-tolerant control logic.     

Node-based scheduling method for easy migration from CAN to FlexRay in in-vehicle networking systems

As vehicles become more intelligent, in-vehicle networking (IVN) systems such as controller area network (CAN) are essential for the convenience and safety of drivers. To expand the applicability of IVN systems, attention is currently being focused on chassis networking systems that require increased network capacity and real-time capabilities. FlexRay was developed to replace CAN protocol in chassis networking systems, to remedy the shortage of transmission capacity and unsatisfactory real-time transmission delay of conventional CAN. However, FlexRay network systems require a complex scheduling method, which is a barrier to their implementation as chassis networking systems. In particular, if we want to migrate from a CAN network to a FlexRay network using the well-defined CAN message database, which has been specifically constructed for chassis networking systems by automotive vendors, a new type of scheduling method is necessary to reduce scheduling efforts during the software development process. This paper presents a node-based scheduling method for easy migration from a CAN network to a FlexRay network system. To demonstrate the feasibility of the technique, its performance is evaluated in terms of various software complexity indices.     

Preview suspension control for a full tracked vehicle

In this study, preview control algorithms for the active and semi-active suspension systems of a full tracked vehicle (FTV) are designed based on a 3-D.O.F model and evaluated. The main issue of this study is to make the ride comfort characteristics of a fast moving tracked vehicle better to keep an operator’s driving capability. Since road wheels almost trace the profiles of the road surface as long as the track doesn’t depart from the ground, the preview information can be obtained by measuring only the absolute position or velocity of the first road wheel. Simulation results show that the performance of the sky-hook suspension system almost follows that of full state feedback suspension system and the on-off semi-active system carries out remarkable performance with the combination of 12 on-off semi-active suspension units. The results simulated with 1^st and 2^nd weighting sets mean that the suspension system combined with the soft type of inner suspension and hard type of outer suspension can carry out better ride comfort characteristics than that with identical suspensions. The full tracked vehicle (FTV) system is uncontrollable and the system is split into controllable and uncontrollable subspace using singular value decomposition transformation. Frequency response curves to four types of inputs, such as heaving, pitching, rolling, and warping inputs, also demonstrate the merits of preview control in ride comfort. All the frequency characteristic responses confirm the continuous time results.     

Simulation of flow in diesel particulate filter system using metal fiber filter media

Metal fiber is introduced as a new filter media in wall-flow Diesel Particulate Filter (DPF) system. This technology has high temperature durability which is required for filter regeneration, and can maintain the mechanical strength even in the extreme exhaust-related vibrations of vehicles. However, the regeneration near the wall (outer layer) is more difficult because of the heat loss and reduced gas flow near the wall. In this study, a flow is simulated to determine the flow control method for the more uniform flow in all filter layer. By using Star CCM+ commercial software, we obtain local velocity, streamline, and pressure distributions in the filter, which are typically difficult to obtain from measurements. The major control factors are the filter porosity, size and location of the distribution plate, and the number of blades of the swirler. By placing the distribution plate in front of the filter, the flow velocity near the wall was increased. The optimum location and size of the flat plate were chosen. By attaching the blade on the plate the flow velocity near the wall was increased more. Therefore, the regeneration efficiency is increased by using the swirler-type metal fiber DPF system.     

Analysis of the shifting behavior of a novel clutchless geared smart transmission

Conventional geared transmissions use some kinds of clutches to control the power flow from an internal combustion engine to the driveline while shifting gears. However, the shifting performance is seriously affected by the clutch engagement and an unavoidable drop in the torque may occur when the clutch is disconnected. Moreover, wear of the clutch, the need for hydraulic equipment, and the load limit may together aggravate the limits of the clutch system. For this reason, as a novel transmission without a clutch, the clutchless geared smart transmission (henceforth CGST) is proposed by our research team. The CGST controls the power flow in a multiple-input gear-train by controlling the electric motor attached to the planetary gear system. However, no CGST has been realized in an actual vehicle thus far, and the performance has been predicted only theoretically. In this research, we analyzed the achievable performance based on a developed CGST dynamic model with a typical CGST structure. In addition, a CGST gear-shifting algorithm is proposed for use with the dynamic model. From the simulation results, the CGST does not show an abrupt drop in its torque or oscillation while shifting gears due to the absence of a discontinuous power flow. The developed dynamic model can serve as a performance reference for the CGST. Moreover, it can be used as a simulation tool for developing a gear-shifting control logic scheme.     

Improvement of long-term lives of rubber gaskets of polyacrylate (ACM) by employing carboxyl cure sites

Rubber gaskets are used widely in many industries. An evaluation of the material properties and an accurate lifetime prediction of rubber are very important in the design process to ensure the durability and reliability of rubber components. The properties of rubber-like materials are sensitive to ambient conditions, such as temperature, environment and mechanical load. Moreover, the initial properties of rubber gaskets must be sustained under working conditions to maintain its sealing function. To perform tests within a reasonable time, the highly accelerated life test (HALT) is generally used to predict the long-term lifetime of rubber materials. Polyacrylate (ACM) with chlorine cure sites is generally used for engine head gaskets. An ACM with carboxyl cure sites was developed to improve the lifetime of the gaskets. A four-parameter method representing the recovery behavior of the gaskets was published recently, and two revised methods for obtaining the recovery were proposed. The mean squared errors (MSEs) of the regression methods and experimental data were compared. The life of a gasket for the target recovery (60%) of a compressed gasket was calculated somewhat differently depending on the selected regression model to predict a considerably different long-term life. The parameters in the regression models were obtained using the successive zooming genetic algorithm (SZGA), and the lives of ACM with a carboxyl cure site and ACM with a chlorine cure site were compared.     

Construction Risk Management for Deep Excavation Adjacent to In operation Bored Tunnels

营运中的盾构隧道在邻近施工时周围地盘的应力可能因扰动而重新分布,使得盾构隧道暴露在因变形或位移衍生的结构损坏或营运中断等高风险下。为降低相关风险发生的可能性或后果的严重性,高雄计划将高雄车站段地下化工程捷运-R11永久站施工纳入风险管理,通过风险辨识、分析、评估以及以监测、巡检及沟通为基础的风险追踪查核等手段执行风险管理。依本计划执行成果,位于基地两侧营运中的盾构隧道在永久站主体工程开挖施工期间,各项风险均受到妥善的追踪、管控及处置。     

Prediction of wave parameters by using fuzzy inference system and the parametric models along the south coasts of the Black Sea

Forecasting of sea-state characteristics has a great importance in coastal and ocean engineering studies. Therefore, the purpose of this study was to investigate performances of Adaptive-Network-Based Fuzzy Inference System (ANFIS) and several parametric methods in the Black Sea. For this purpose, different fuzzy models with different input combinations were developed for two different wind data sources (TSMS and ECMWF) at two offshore buoy stations. It also aimed to apply several approaches to event-based data sets for wave predictions. Generally, in literature the tendency is to use time series data for wave predictions. In this kind of prediction approach, lagged time series data are taken as inputs and current or future variables are taken as output. In this study, event-based data for each independent storm were extracted from time series data. Simultaneous or concurrent data of wind speed, blowing duration, fetch length and wave characteristics were detected for each single storm. These event data were then used to set up models. The hindcast results were validated with significant wave height and mean wave period data recorded in Hopa and Sinop buoy stations. The performance of developed fuzzy models were also compared with that of four different parametric methods (Wilson, SPM, Jonswap, and CEM methods) applied for two wind data sources at both buoy stations. Finally, it was determined that in the prediction of both wave parameters (H _s and T _z) the ANFIS models (R = 0.66, squared correlation coefficient, and MAE = 0.37 m, mean absolute error, for the best model in prediction of H _s) were more accurate than the parametric methods (R = 0.63 and MAE = 0.75 m for the best model in prediction of H _s).     

飞机降落冲击荷载作用下高铁隧道动力响应及疲劳损伤研究北大核心CSCD

针对运营期高铁隧道衬砌结构在飞机降落冲击荷载作用下的动力响应规律及疲劳损伤问题,以成自高铁下穿天府机场东二跑道区间隧道为工程背景,采用有限元分析的方法研究隧道动力响应及疲劳损伤规律。结果表明:B747-400型飞机在粗暴着陆后0.05 s时刻动力载荷达到最大值,约为500 kN;在单次粗暴着陆工况下,拱顶位移和受力最大,位移最大峰值为1.58 mm,拉应力最大峰值为437.79 kPa,压应力最大峰值为556.24 kPa,衬砌结构未出现塑性损伤;飞机荷载长期作用下,随着循环次数的增加,结构损伤部位和程度也随之增加,拱顶损伤最突出,其次为边墙,隧道衬砌在上方飞机长期粗暴着陆作用下的疲劳寿命大致为25 a。