Belt routing and safety assessment through computer simulation

Most of the research on safety belt systems has involved crash simulation that only considered a dynamic human model. However, belt routing analysis, usually known as comfort level estimation, is also an important factor in safety belt design, considering that serious injuries of the abdominal region result from the infiltration of a belt into the neck or the chest. Thus, safety belt evaluations using kinematic human models are also needed. In this paper, a belt fit simulation method is suggested. Using the proposed process, both comfort and safety analyses can be performed under the same conditions continuously, and thus the safety belt design parameters, such as the location of anchor points, dummy posture and etc., can be evaluated. In conclusion, this computer process enables a belt system design to reduce injuries.     

Vibration transmission reduction from a centrifugal turbo blower in a fuel cell electric vehicle

This paper presents a multi-body flexible dynamic analysis of a centrifugal turbo blower for a fuel cell electric vehicle (FCEV) based on the application of computer-aided engineering (CAE) to predict the acceleration at the mount position of the blower. This predicted acceleration is validated by using the measured acceleration data. The numerical simulation for the multi-body flexible dynamics of the blower is used not only to identify the most effective mount among four mounts in an FCEV by controlling the complex stiffness of the isolator, but also to suggest the range of complex stiffness of the isolator at the most effective mount. This numerical simulation technology can be useful for the estimation of the variation of vibration transmission for the structural modification of the turbo blower.     

Crash protection of Hybrid Electrical Vehicles for amending the KMVSS No. 91

This paper explores issues related to the electrical safety of Hybrid Electrical Vehicles (HEVs) during and after various crash events. Japanese and American federal regulations regarding occupant protection against high voltages in Electric Vehicles (EVs) and HEVs were surveyed and analyzed in this study. Front, side and rear impact tests for two types of HEVs were conducted to investigate electrolyte spillage, the retention of the propulsion battery system and the electrical isolation of the occupant. The test results met the related criteria. The test procedures and the criteria for occupant protection established through this study were amended to Korean Motor Vehicle Safety Standard (KMVSS) No. 91 to add the crash protection of the EVs and the HEVs.     

Simple estimation of high-frequency radiation from a muffler shell

The acoustic design of exhaust mufflers has mainly focused on reducing the discharge noise from the tailpipe. However, the noise that is transmitted through the muffler jacket and the endplate becomes important since the muffler reduces the amount of discharge noise when it has an optimized design. It is known that the contribution to the overall exhaust noise of the muffler shell is significant in the mid- and high-frequency ranges. The current problem is that there are no appropriate computational tools at high frequencies. A simple method to analyze the 1/3-octave band of sound radiating from an arbitrary shape (like a muffler) was employed to predict the band spectrum of the radiated noise. The calculation method included formulating the boundary integral, which was modified into a quadratic form in order to enable the prediction of the intensity levels in a band analysis. Monopole and dipole source terms in the conventional BEM were transformed into the auto- and cross-spectra of the two vibrating sources, in which the cross-spectra could be eventually omitted by assuming that the correlation coefficients were negligible. The method was adopted in an abrupt calculation of the shell noise in 1/3-octave band levels without nonuniqueness problem. In comparison with the measured data, the simulation result showed roughly 3-dB errors at most of the field points, excluding several special points that were normal to the shell and exhibited a maximum 5-dB error.     

Conceptual design of economic hybrid vehicle system using clutchless geared smart transmission

Most hybrid vehicles employ the continuously variable transmission (CVT or eCVT) currently as their choice of the transmissions. Recently, an automated geared transmission (AGT) or dual clutch transmission (DCT) is being tried for some hybrid vehicles for the better fuel economy than the CVT hybrid. However, this AGT or DCT is using automated clutches which require the hydraulic power in addition to the slippage in the clutch plate invoking some energy loss as well as wear. Also, they require a motor with significant power to match to the engine power. The clutchless geared smart transmission (CGST) has no clutch and the clutch function is performed by a planetary gear system controlled by a motor-generator. The hybrid vehicles proposed here using CGST may have some merits in durability, fuel efficiency, and cost since they do not have clutches. The motor used for the clutch function can be also working for power merge with the engine in propelling the vehicle. The proposed hybrid system can be either mild hybrid or full hybrid by adopting a different capacity of battery with much smaller motor-generator due to the planetary gear system compared to the other type hybrid vehicles. In this study, the prospects of newly proposed CGST hybrid system are examined in practical aspects compared with AGT hybrid or DCT hybrid systems.     

Full scale ice sea trials of Korean ice breaking research vessel ‘Araon’ on the big floes near Antarctica

A speed sea trial was performed in the Amundsen Sea in February and March of 2012. The Korean ice breaking research vessel “Araon” was used to check speed performance on the big floes. Two of ice trial cases were carried out. We describe the time history of location, the engine power, and the revolutions per minute during the ice trial, and the trajectory of the ship. Additionally, the measured ice properties are considered and discussed. The ice trial results were analyzed according to variation in ice thicknesses, ice strength, propulsion power, and the speed level of the ship. Our analysis results are compared to model test results and ice trial results. A correction to the target ice thickness was used to compare the power and speed relation in the same ice thickness because it is easy to know the relative speed performance of the ship. The Hamburgische Schiffbau-Versuchs Anstalt method was applied for the correction. The speed of Araon in big floes was higher than the speed in level ice. The speed after the correction at 10 MW of power and 103 cm of ice thickness was 5.4 knots based on analysis results.