Development of electrostatic diesel particulate matter filtration systems combined with a metallic Flow-Through Filter and electrostatic methods

A 3000 cc diesel engine attached to an engine dynamo was used to test three newly developed electrostatic Diesel Particulate matter filtration Systems (DPS 1, 2, and 3) under four steady-state engine operating conditions: idle, 2000 rpm with no load, and 2000 rpm under 25% and 50% loads. Of the two developed alternatives, DPS 1 and DPS 2, DPS 2 comprises an ionization section, electrostatic field additional section and Flow-Through Filter (FTF), which achieved almost 90% removal of particulate matter (PM) under the engine’s operating conditions, and the efficiency of the FTF was maintained between 20% and 50%. Comparing the long-term performance of DPS 2 and DPS 3 (effectively a serial combination of two DPS 2s) with a commercially-available Diesel Particulate Filter (DPF), the DPS 2 and DPS 3 achieved almost the same efficiency for removing PM as the DPF but had significantly improved (75%∼90% lower) differential pressure drops.     

Application of slim A-pillar to improve driver’s field of vision

The importance of vehicle safety cannot be exaggerated in today’s mobile societies. Many manufacturers, associates related to vehicles and universities make an effort to improve vehicle safety by developing new technologies, applying high strength steel to the body structure etc. However, the majority of these efforts are focused on decreasing injury. It is absolutely important to minimize injury, but a more important aspect is coping with vehicle accidents. That is, As undeniably important as it is to minimize potential injuries, it is critical that experts focus on developing ways to keep drivers out of situations likely to lead to crashes in the first place. The purpose of this paper is to determine what the most critical factor is when coping with an unfamiliar driving situation. The answer is to provide a wide-open field of vision, especially for the driver. The driver’s field of vision is obstructed by the vehicle’s A-pillar. To solve this, the A-pillar obstruction angle, which is the angle between the driver’s eyes and the A-pillar should be decreased. This paper purposes three-methods for decreasing this angle structurally and applying a slim A-pillar which is as the best solution to decrease the A-pillar obstruction angle and ensure the drivers field of vision at the same time     

Design and optimization of an LPG roller vane pump for suppressing cavitation

A roller vane type liquefied petroleum gas (LPG) pump was developed for a liquid phase LPG injection (LPLi) engine. Most of the LPG pumps used in the current LPLi engines are installed inside of the LPG tank, but this pump is intended to be installed outside of the LPG tank to overcome the difficulty of fixing an in-tank pump. Because LPG has a low boiling point and high vapor pressure, it usually causes cavitation in the pump and consequently deteriorates the flow rate of the pump. The purpose of this work is to optimize the design of the roller vane pump in order to suppress cavitation and increase the fuel flow rate by using a computational fluid dynamics (CFD) analysis. In order to achieve these goals, the intake port configuration and the rotor of the roller vane pump were redesigned and simulated using STAR-CD code. Computation was performed for six different models to obtain the optimized design of the roller vane pump at a constant speed of 2600 rpm and a constant pressure difference between the inlet and outlet of 5 bar. The computation results show that an increased intake port cross-section area can suppress cavitation, and the pump can achieve a higher flow rate when the rotor configuration is changed to increase its chamber volume. When the inlet pressure difference is 0.1 bar higher than the fluid saturation pressure, the pump reaches its maximum flow rate.     

Design of power split transmission: Design of dual mode power split transmission

The power split type hybrid system transmits engine power by dividing it into the electrical unit and the mechanical unit. Its power transmission efficiency is highest at the mechanical point (MP), where the full power is transmitted to the mechanical unit. In this study, the equation for the MP was derived for the gear ratios of a general 4-node lever model. The MP characteristics for the transmission ratio (TR) of the input split and compound split structures were examined using the equation derived. Using the examined input split and compound split structures, a systematic design method for the dual mode power split transmission was proposed. In the dual mode power split transmission, the MP could be positioned at the desired TR, and the input split and compound split modes could be selectively used according to the clutch combination, which leads to the operation of the vehicle within a high system efficiency range.     

Robust lane markings detection and road geometry computation

Detection of lane markings based on a camera sensor can be a low-cost solution to lane departure and curve-over-speed warnings. A number of methods and implementations have been reported in the literature. However, reliable detection is still an issue because of cast shadows, worn and occluded markings, variable ambient lighting conditions, for example. We focus on increasing detection reliability in two ways. First, we employed an image feature other than the commonly used edges: ridges, which we claim addresses this problem better. Second, we adapted RANSAC, a generic robust estimation method, to fit a parametric model of a pair of lane lines to the image features, based on both ridgeness and ridge orientation. In addition, the model was fitted for the left and right lane lines simultaneously to enforce a consistent result. Four measures of interest for driver assistance applications were directly computed from the fitted parametric model at each frame: lane width, lane curvature, and vehicle yaw angle and lateral offset with regard the lane medial axis. We qualitatively assessed our method in video sequences captured on several road types and under very different lighting conditions. We also quantitatively assessed it on synthetic but realistic video sequences for which road geometry and vehicle trajectory ground truth are known.     

Effects of injection parameters on the spray characteristics of swirl and slit injectors using the Mie-scattering method

We investigated the effects of injection parameters such as injection pressure, ambient pressure, and ambient temperature on spray characteristics. We calculated the turbulence occurring point (t _c ), defined as the time required to generate a vortex, and the deceleration point (t _b ), defined as the time when spray penetration begins to decelerate, to elucidate the breakup mechanism of the test injectors. The spray velocity coefficient (C_v) was obtained to evaluate the spray characteristics. As the ambient pressure increases in the case of a slit injector, C_v decreases. We investigated the effects of nozzle tip shape according to injection pressure, ambient pressure, and fuel properties on spray characteristics and provide a C_v value of 0.38 for the swirl injector with a spray angle of 60° and the slit injector under atmospheric conditions. The value of C_v in the case of a slit injector was reduced by increasing the ambient pressure. Our results suggest that C_v of a swirl injector is constant regardless of changes in ambient pressure, injection pressure, and fuel properties. On the other hand, C_v of a slit injector is altered by changes in ambient pressure.     

Experimental research of the EQ6110HEV hybrid electric bus using an on-line debugging system

This paper describes the on-line debugging software developed by our research team. The software has five functions and can be helpful in achieving rapid development for hybrid electric buses. In addition, the software can monitor system states continuously and also modify parametric maps or update control programs using its on-line programming function. Based on the on-line debugging system, the hybrid propulsion control system is designed, and all the working modes of the hybrid electric bus are tested. Finally, experiments are carried out that verify that the debugging system is feasible and reliable. The test results show that the hybrid electric bus can reduce fuel consumption by about 19.1 percent, in comparison with conventional buses.     

Model-based design of a variable nozzle turbocharger controller

Variable Nozzle Turbocharger (VNT) was invented to solve the problem of matching an ordinary turbocharger with an engine. VNT can harness exhaust energy more efficiently, enhance intake airflow response and reduce engine emissions, especially during transient operating conditions. The difficulty of VNT control lies in how to regulate the position of the nozzle at different engine working conditions. The control strategy designed in this study is a combination of a closed-loop feedback controller and an open-loop feed-forward controller. The gain-scheduled proportional-integral-derivative (PID) controller was implemented as the feedback controller to overcome the nonlinear characteristic. As it is difficult to tune the parameters of the gain-scheduled PID controller on an engine test bench, system identification was used to identify the plant model properties at different working points for a WP10 diesel engine on the test bench. The PID controller parameters were calculated based on the identified first-order-plus-dead-time (FOPDT) plant model. The joint simulation of the controller and the plant model was performed in Matlab/Simulink. The time-domain and frequency-domain performances of the entire system were evaluated. The designed VNT control system was verified with engine tests. The results indicated that the real boosting pressure traced the target boosting pressure well at different working conditions.     

Deflection test and transmission error measurement to identify hypoid gear whine noise

T-Hypoid gears are commonly used in rear-drive and 4WD (4 Wheel Drive) vehicle axles. Investigating their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. Therefore, a deflection test was performed in this study in the actual gear mounting using completely processed gear. This test covered the full operating range of gear loads from “no load” to “peak load”. Under peak load, the contact pattern extended to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. The transmission error was tested under an axle assembly triaxial-real-car-load condition.     

Development of a navigation algorithm with dead reckoning for unmanned ground vehicles

A navigation algorithm is indispensable for Unmanned Ground Vehicles (UGVs). During driving, UGVs follow a global path. In this study, we propose a navigation algorithm using Real Time Kinematic (RTK)-Differential Global Positioning System (DGPS) units and encoders to complement global path planning. Sometimes GPS systems lose their signals and receive inaccurate position data due to many factors, such as edifice and barrier obstructions. This paper shows that GPS deviations can be solved using a Dead Reckoning (DR) navigation method with encoders and that position errors can be decreased through the use of RTK-DGPS units. In addition to this method, we will introduce a new waypoint update algorithm and a steering algorithm using RTK-DGPS units.