Ergonomic and biomechnical analysis of automotive general assembly using XML and digital human models

Automotive general assembly requires many manual assembly operations to be carried out by human workers. Ergonomic analysis is an important part of the design and evaluation of products, jobs, tools, machines and environments for safe, comfortable and effective human functioning. Most recent researches have involved the evaluation of working conditions to prevent work-related musculoskeletal disorders. The majority of previous research on automotive companies has mainly considered the results of ergonomic analyses such as RULA (Rapid Upper Limb Assessment), REBA (Rapid Entire Body Assessment) and OWAS (Ovako Working Posture Analysis System). Analysis of static posture including reachability, clearances for arm, hand and tool has also been used to evaluate working conditions. However, in addition to static posture analysis, a biomechanical analysis in dynamic conditions should also be conducted. There are no integrated frameworks or standard schema for ergonomic analysis using digital human models in digital environments. The purpose of this paper is to propose a new framework for the evaluation of working conditions by ergonomic and biomechanical analysis using digital models based on XML standard schema, including: products, processes, manufacturing resources and human workers. This paper presents the analysis results using the proposed framework for automotive general assembly operations. We propose a new framework for the evaluation of the assembly operations and their environments. Then we apply a digital human model to the dynamic simulation of general automotive assembly operations based on standard schemas in XML and PPRH (Product, Process, Resource and Human). Using PPRH information based on a standard XML schema to analyze the ergonomic and biomechanical results, the engineer can visualize, analyze and improve assembly operations and working environments in automotive general assembly shops using digital models.     

Optimized design for a MacPherson strut suspension with side load springs

Undesired lateral force inevitably exists in a MacPherson suspension system, which is liable to damper rod’s side wear and promotes the damper’s inner friction decreasing the ride performance from the suspension system. Substituting a new side load spring with curved centerline for the conventional coil spring has been proven able to solve these problems and Multi-body Dynamics combining with Finite Elements Analysis may be an efficient method in optimizing its design. Therefore, taking a passenger car as example, a detailed multi-body dynamics model for the suspension system is built to simulate forces exerted on the damper and the minimization of its lateral component is selected as the design target for the spring. When the structure optimization of the side load spring is performed using FEA software ANSYS, its vertical and lateral elastic characteristics, supported by test data, are analyzed. After importing FEA results back to the suspension system, the dynamics simulation can be performed to validate the optimization result.     

Immigration, residential location, car ownership, and commuting behavior: a multivariate latent class analysis from California

Using latent class cluster analysis, this paper investigates the spatial, social, demographic, and economic determinants of immigrants’ joint distribution among travel time, mode choice, and departure time for work using the 2000 Census long form data. Through a latent tree structure analysis, age, residential location, immigration stage, gender, personal income, and race are found to be the primary determinants in the workplace commute decision-making process. By defining several relatively homogeneous population segments, the likelihood of falling into each segment is found to differ across age groups and geography, with different indicators affecting each group differentially. This analysis complements past studies that used regression models to investigate socio-demographic indicators and their impact on travel behavior in two distinct ways: (a) analysis is done by considering travel time, mode choice, and departure time for work simultaneously, and (b) heterogeneity in behavior is accounted for using methods that identify different groups of behavior and then their determinants. Conclusively the method here is richer than many other methods used to study the ethnically diverse population of California and shows the addition of geographic location and latent segment identification to greatly improve our understanding of specific behaviors. It also provides evidence that immigrants are as diverse as the non-immigrant population and transportation policies need to be defined accordingly.

Intelligent transport systems solutions in transitional countries: The case of Korea

Transport policy in Korea is driven by the need to cope with ever-worsening traffic conditions. The development of an intelligent transport systems (ITS) Master Plan for Korea is of particular interest and demonstrates the heavy reliance placed on ITS measures to facilitate both the management of congested (but expanding) highway networks and to encourage a shift to greater use of public transport. The paper highlights the major achievements of ITS in Korea by assessing the evidence provided by the widespread implementation of ITS technologies (such as the creation of 'showcase' demonstrations). Some observations from the implementation of ITS in (so-called) transitional economies are presented.     

Bicyclist commuters’ choice of on-street versus off-street route segments

When using limited funds on bicycle facilities, it would be helpful to know the extent to which a new facility will be used. If a bicycle lane is added to a street, how many bicyclists will no longer use the adjacent sidewalk? If a separate bicycle path is constructed, how many bicyclists will move from the street or sidewalk? This study seeks to identify factors that explain a bicyclist’s choice between available facility choices—off-street (sidewalk and bicycle path) or on-street (bicycle lane and roadway). This paper investigates these issues through a survey of bicyclists headed to Purdue University in West Lafayette, IN, USA. The first data collected to address these questions were “site-based”. Bicyclists were interviewed on campus at the end of their trips and asked which part of the cross-sections along their routes they had used—on-street or off-street. The characteristics of a particular cross-section of street right-of-way were then compared against the characteristics of each bicyclist and his/her observed choice of street, sidewalk, lane, or path. Later, “route-based” serial data were also added. The study developed a mixed logit model to analyze the bicyclists’ facility preferences and capture the unobserved heterogeneity across the population. Effective sidewalk width, traffic signals, segment length, road functional class, street pavement condition, and one-way street configuration were found to be statistically significant. A bicycle path is found to be more attractive than a bicycle lane. Predictions from the model can indicate where investments in particular bicycle facilities would have the most desirable response from bicyclists.     

Review of computer software for traffic engineers

The mid‐1970s saw the initiation of several lengthy research and development programmes in the United Kingdom which culminated in a range of software for the traffic engineer. The early 1980s brought cheap, powerful microcomputers, thereby enabling the facilities offered by the software to be exploited to the full. This article describes the range of programs now available and in common usage for the design and appraisal of traffic management schemes in the United Kingdom, and suggests a few of the areas where some research and development effort is still needed.     

Sub‐optimal decision‐making and the transportation problem

A modification to the transportation problem is outlined that aims to improve the quality of predictions of trip matrices, and at the same time, allow some behavioural and economic insights. A framework is suggested within which this modification may be made and a suitable statistic and iterative process are described. A simple example demonstrates the validity of the modification and suggests some areas of difficulty with the approach.     

The impact of planned disruptions on rail passenger demand

Transportation - Disruptions to rail journeys are experienced by rail passengers on a daily basis throughout the world, with the impacts on passengers ranging from minimal to major. Such...     

Analysis of the effectiveness of control measures to mitigate road dust emissions in a regional network

The effectiveness of control measures to reduce road dust emissions is analyzed using a year’s data of road dust emissions collected with a mobile sampling platform and a survey of road maintenance practices in the Lake Tahoe Basin of Nevada and California US. Attributes such as sweeping practices, anti-icing, shoulder improvement, pavement condition, trackout, and abrasive material from road segments were analyzed with a feature subset selection algorithm. Street sweeping was found to be an effective means of controlling dust emissions from roads. Road dust from dirty tertiary roads served as a continuous source of suspendable material for adjacent high-speed roads in the winter time. To be most effective, emission control strategies require that not only primary roads, but all roads be swept after snow storms to recover applied abrasive material.