Effect of Connecting the Front and Rear Air Suspensions of a Vehicle on the Transmissibility of Road Undulation Inputs

Airsprings have been used for vehicle suspensions over the last 40 years. They are mostly used as independent suspensions. Analysis of air springs available in literature is mostly limited to a single-degree-of-freedom system or a two-degrees-of-freedom system only in the translation mode. This paper deals with a model of a vehicle where the front and the rear springs are connected by a capillary tube. A two-degrees-of-freedom model having motion in bounce and pitch mode is presented. Equations of mass flow are linearized on the assumption of small variations in volume and pressure. Expressions for the transmissibility and the phase angle in the bounce and the pitch mode are derived. Road inputs to the front and the rear axles are assumed to be identical except for a phase difference between them. The effect of the capillary flow coefficient and that of the phase angle between the front and the rear axle excitation are studied. It is shown that an optimum value of the capillary flow coefficient exists which minimizes the transmissibility of motion in both modes over the entire frequency range. It is also observed that a phase angle of 180 degrees presents ideal transmissibility characteristics. Thus, a promising application of air springs for a vehicle suspension is presented.     

Performance Potential and Power Consumption of Slow-Active Suspension Systems with Preview

Two possible layouts of a slow-active suspension model are analysed. Optimal control laws for different actuator bandwidths and various amounts of road preview are generated, and estimates of power consumption are made. Higher bandwidth systems (10Hz) require less preview to obtain a given level of performance than those with a lower bandwidth (3Hz) but use more energy in doing so. Similar performance is available from the two systems considered, although the second uses considerably less energy to obtain that performance.     

Shape Optimization of Elliptical Road Containers Due to Liquid Load in Steady-State Turning

A numerical analysis of liquid load in elliptical road containers undergoing a steady-state turning manoeuvre is presented for containers of unrestricted size and for containers of fixed capacity. The liquid load is expressed in terms of the horizontal and vertical forces and the overturning moment created by these forces around the middle bottom point of the container. The moment is obtained by integrating the liquid free-surface equation and using numerical calculation of the resulting expressions. An optimization study with an objective to minimize the peak overturning moment is performed on containers of fixed capacity to identify the optimal height/width ratio of the container. The results of this investigation being of a general nature, i.e. with no restriction for an application, are particularly intended for road tankers under a steady turning manoeuvre, where they can be applied with high degree of accuracy.     

Improvement of long-term lives of rubber gaskets of polyacrylate (ACM) by employing carboxyl cure sites

Rubber gaskets are used widely in many industries. An evaluation of the material properties and an accurate lifetime prediction of rubber are very important in the design process to ensure the durability and reliability of rubber components. The properties of rubber-like materials are sensitive to ambient conditions, such as temperature, environment and mechanical load. Moreover, the initial properties of rubber gaskets must be sustained under working conditions to maintain its sealing function. To perform tests within a reasonable time, the highly accelerated life test (HALT) is generally used to predict the long-term lifetime of rubber materials. Polyacrylate (ACM) with chlorine cure sites is generally used for engine head gaskets. An ACM with carboxyl cure sites was developed to improve the lifetime of the gaskets. A four-parameter method representing the recovery behavior of the gaskets was published recently, and two revised methods for obtaining the recovery were proposed. The mean squared errors (MSEs) of the regression methods and experimental data were compared. The life of a gasket for the target recovery (60%) of a compressed gasket was calculated somewhat differently depending on the selected regression model to predict a considerably different long-term life. The parameters in the regression models were obtained using the successive zooming genetic algorithm (SZGA), and the lives of ACM with a carboxyl cure site and ACM with a chlorine cure site were compared.     

Analysis of the shifting behavior of a novel clutchless geared smart transmission

Conventional geared transmissions use some kinds of clutches to control the power flow from an internal combustion engine to the driveline while shifting gears. However, the shifting performance is seriously affected by the clutch engagement and an unavoidable drop in the torque may occur when the clutch is disconnected. Moreover, wear of the clutch, the need for hydraulic equipment, and the load limit may together aggravate the limits of the clutch system. For this reason, as a novel transmission without a clutch, the clutchless geared smart transmission (henceforth CGST) is proposed by our research team. The CGST controls the power flow in a multiple-input gear-train by controlling the electric motor attached to the planetary gear system. However, no CGST has been realized in an actual vehicle thus far, and the performance has been predicted only theoretically. In this research, we analyzed the achievable performance based on a developed CGST dynamic model with a typical CGST structure. In addition, a CGST gear-shifting algorithm is proposed for use with the dynamic model. From the simulation results, the CGST does not show an abrupt drop in its torque or oscillation while shifting gears due to the absence of a discontinuous power flow. The developed dynamic model can serve as a performance reference for the CGST. Moreover, it can be used as a simulation tool for developing a gear-shifting control logic scheme.     

Review on characterization of nano-particle emissions and PM morphology from internal combustion engines: Part 1

This paper is review of the characterization of exhaust particles from state-of-the-art internal combustion engines. We primarily focus on identifying the physical and chemical properties of nano-particles, i.e., the concentration, size distribution, and particulate matter (PM) morphology. Stringent emissions regulations of the Euro 6 and the LEV III require a substantial reduction in the PM emissions from vehicles, and improvements in human health effects. Advances in powertrains with sophisticated engine control strategies and engine after-treatment technologies have significantly improved PM emission levels, motivating the development of new particle measurement instruments and chemical analysis procedures. In this paper, recent research trends are reviewed for physical and chemical PM characterization methods for gasoline and diesel fueled engines under various vehicle certification cycles and real-world driving conditions. The effects of engine technologies, fuels, and engine lubricant oils on exhaust PM morphology and compositions are also discussed.     

Fatigue life prediction of a rubber material based on dynamic crack growth considering shear effect

This paper suggests a fatigue life calculation method (A fatigue life calculation method is suggested) for rubber components based on the dynamic crack growth considering shear effect. Dynamic tearing tests were carried out, and the crack length was measured using an optical microscope to calculate the dynamic crack growth rate which characterizes and determines the fatigue life. The algorithm was numerically implemented in finite element code, ABAQUS standard, by using the user subroutine and applied to several rubber components. In the finite element analysis, deformation mode of an element was classified into tension and shear, and a weighting factor was multiplied to a strain energy density according to the degree of shear strain. Tension and compression of an elliptic dumbbell specimen was simulated in order to verify the material parameters of the suggested fatigue life prediction equation and to enhance the reliability of the algorithm. Finally, the fatigue life of a vehicle suspension bushing was calculated and compared with test. There were good agreements in the failure location and the magnitude of the fatigue life.     

Approach to functional safety-compliant ECU design for electro-mechanical brake systems

In this paper, we propose a design approach to a functional safety-compliant ECU for an electro-mechanical brake (EMB) control system or an electronic wedge brake (EWB) control system. Brake actuators in a brake-by-wire (BBW) system such as EMB or EWB are characterized by the safety-critical functions which are now executed by using many electric and electronic devices with application software. Based on hazard analysis and risk assessments of the automotive functional safety standard ISO 26262, the proposed EMB control system should be ASIL-D-compliant, which is the highest ASIL level. To this end, a hardware and a software design method is introduced to implement functionl safety-oriented monitoring functions which are based on an asymmetric dual-core architecture with an external watchdog processor. It is shown by using EMB hardware-In-the-Loop-Simulation (HILS) that the proposed ECU design approach is very effective when a hardware fault or software execution faults occur in the EMB ECU, moreover, this functional safety-compliant design can be well combiled with the sensor fault-tolerant control logic.