Accelerated life prediction of fillet-type,gas-welded joints

In this paper, in order to save time and cost for the fatigue design and to develop the optimum approaches for accelerated life prediction of the fillet gas welded joints, the (Δσ)_R − N_f relationship was obtained from actual fatigue test data, including welding residual stress. Based on these results, the (Δσ_a)_R − (N_f)_ALP relationship derived from the method of statistical probability analysis was compared with the actual fatigue test data. From the result, the optimum statistical distribution for the accelerated life prediction was analyzed to be the lognormal distribution for the fillet-type, gas-welded joint. The mean accuracy of the accelerated life prediction was assessed to be 85∼95% of the actual test life at the 95% reliability level and ±15% standard deviation. Therefore, it is expected that the accelerated life prediction will provide a useful method for determining the criterion for fatigue design and for predicting a specific target life.     

Effect of cetane enhancer on spray and combustion characteristics of compressed ignition type LPG fuel

This research investigated the spray and combustion characteristics of compressed ignition type LPG fuel when a cetane number enhancing additive was applied to a constant volume chamber. Because LPG has a lower cetane number, DTBP and alpha olefin were added to the LPG (100% butane) to enhance the cetane number and viscosity. By adding the cetane enhancer, stable combustion over the wide range of the ambient conditions was possible as well. According to the blending rates of DTBP and alpha olefin, various proportions of LPG blended fuels were obtained. In a constant volume chamber, a high speed digital camera was also employed to visualize the combustion characteristics of LPG fuel. The combustion pressures and heat-release rates of the LPG blends were also compared at various ambient pressures. As the results of measurements of exhaust emissions, CO and HC were reduced considerably, but CO₂ was increased by blending LPG with DTBP and alpha olefin.     

Fatigue design approach for the spot-welded T-type member using a simulated single spot-welded joint

In order to develop a fatigue design method for actual railroad car and commercial vehicle body structures using the fatigue data of simulated single spot-welded lap joints, we first analyzed the stress distribution and evaluated fatigue strength of spot-welded T-type members that are the components of actual railroad car and commercial vehicle body structures. Next, fatigue design approach of these members using the fatigue data of single spot-welded lap joints was investigated. From our results, we found that, even though there was a quantitative difference of fatigue strength between the single spot-welded joint and the actual members over the same number of fatigue cycles, through the use of appropriate correction, the fatigue design criterion of actual spot-welded members, such as those used in railroad car and commercial vehicle body, can be predicted using the fatigue strength of single spot-welded joint.     

Load-leveling suspension system with a magnetorheological damper

In this paper, a load-leveling suspension system with a magnetorheological (MR) damper is investigated. In this suspension system, the MR damper is connected to a spring to form a load-leveling suspension system. The system effective stiffness and damping can be adjusted by controlling the MR damper. The characteristics of a load-leveling suspension system are studied first. When the linear damper is replaced with an MR damper, the averaging method is adopted to obtain the steady-state response of the nonlinear system. A comparison demonstrates that the results of the averaging method are in good agreement with those obtained by numerical simulations. The analytical results are then verified experimentally. The load-leveling suspension system studied here is able to adjust both suspension stiffness and damping and, hence, it may provide more effective vibration control in a wider frequency range, when the damper is controlled.     

Fatigue crack propagation and computational remaining life assessment of ship structures

The fitness for serviceability of structural members of marine structures in which fatigue cracks might be found during in-service inspection is investigated in order to prevent instantaneous failures of ships, as well as a loss of serviceability such as the oil- and/or watertightness of critical compartments. The essential features of fatigue crack propagation and the remaining life assessment are discussed in the first part of the paper, where the effects of weldment, complicated stress distributions including stress biaxialities at three-dimensional structural joints, structural redundancy, and crack curving are found to be of primary importance. The second part of the paper contains a discussion of an advanced numerical simulation method for the remaining life assessment, in which the above-mentioned effects of fatigue crack propagation are taken into account. The simulated crack paths and the fatigue crack propagation lives are found to be in fairly good agreement with the experimental results.     

Effects of mixture stratification on HCCI combustion of DME in a rapid compression and expansion machine

Compression ignition of homogeneous charges in internal combustion (IC) engines is expected to offer high efficiency of DI diesel engines without high levels of NOx and particulate emissions. This study is intended to find ways of extending the rich limit of HCCI operation, one of the problems yet to be overcome. Exhaust emissions characteristics are also explored through analyses of the combustion products. DME fuel, either mixed with air before induction or directly injected into the combustion chamber of a rapid compression and expansion machine, is compressed to ignite under various conditions of compression ratio, equivalence ratio, and injection timing. The characteristics of the resulting combustion and exhaust emissions are discussed in terms of the rate of heat release computed from the measured pressure, and the concentrations of THC, CO, and NOx are measured by FT-IR and CLD. The experimental data to date show that operation without knock is possible with mixtures of higher equivalence ratio when DME is directly injected rather than when it is inducted in the form of a perfectly homogeneous fuel-air mixture. Although fuel injected early in the compression stroke promotes homogeneity of the DME-air mixture in the cylinder, it causes the mixture to ignite too early to secure good thermal efficiency and knock-free operation at high loads. Low temperature reactions occur at about 660K regardless of the fueling methods, fuel injection timing and equivalence ratio. The main components of hydrocarbon emissions turned out to be unburned fuel (DME), formaldehyde and methane.     

The relative efficiency and financial risk assessment of shipping companies

Since shipping companies are highly competitive, we ask whether financial risk assessment tools impact company performance and, therefore competitiveness and efficiency. Stochastic Frontier Analysis (SFA) is used in the evaluation. Based on distinct features of the risk-return relationship, three cargo segments in the shipping industry are studied—dry bulk, liquid bulk, and containerized cargo. The influence of the risk assessment indicators on market and operational efficiency is subsequently determined using a panel regression to determine whether different asset allocation and risk management techniques improve the performance of shipping companies. In this analysis, 79 international shipping companies listed in Bloomberg Shipping Indices are included in the data collected from Thomson One for the period of 2001–2010. Efficiency estimation from the SFA shows that containerized cargo firms have better performance in both market and operating efficiencies. Operating efficiency performance is achieved by lowering liquidity. Market efficiency is improved by well-managed leverage level.     

五轴联动数控铣床高效加工螺旋浆曲面

把微分几何中曲线与曲面之间的“切触”概念应用于复杂曲面的数控加工,提出用圆柱铣刀和圆锥盘铣刀的外圆在五坐标联动中加工三维自由曲面的最佳切触条件.文章的特色是利用曲线与曲面之间可以比曲面与曲面之间贴合得更紧密的特点,把微分几何里的曲线与曲面之间的“切触”概念应用于曲面数控加工.     

A Theoretical Model on Solvus Line Prediction of Film and Its Application in Nanogranular Al-Cu System

A theoretical model on the solvus line prediction of a film was proposed and applied to a nanogranular Al-Cu system. The calculation results show that the solvus line of solute Cu will markedly lower with the decrease of grain size, namely, the starting temperature of θ(Al_2Cu) precipitation in a nanogranular Al-Cu film will markedly lower than that of conventional coarse grain alloy with the same Cu concentration, and the precipitation temperatures calculated are comparable with the experimental ones. The theoretical model can be simply used to calculate the starting temperature of precipitation in Al-Cu films under three states: ① films with substrate; ② films without substrate; ③ ultrafine grain bulk alloy. As a result, the model is universal, moreover, can be, in principle, used to predict precipitation temperature in other systems.     

不同加载方式的斜齿轮接触分析

以一对相互啮合的渐开线斜齿轮为研究对象,通过APDL语言生成参数化几何模型,研究映射网格划分方式并建立了斜齿轮接触的有限元模型,基于非线性接触算法在不同加载方式下对齿轮啮合齿面的接触应力进行了分析,将仿真与赫兹计算结果进行了比较,讨论了不同加载方式对接触应力的影响.