Research on control strategy for differential steering system based on H mixed sensitivity

The differential steering system (DSS) of electric wheel vehicle gets rid of the restrictions of traditional steering system completely. As an ideal steering technology, it not only realizes the perfect combination of the road feel and the steering portability, but also realizes the harmony and unification between the steering maneuverability and safety. The structure and basic theory of the DSS of electric wheel vehicle are discussed in this paper. Based on these, the dynamic model of the steering system is built. Considering of the uncertainties and disturbances existing in the model, the H_∞ mixed sensitivity control theory is applied to achieve better tracking performance and road feel in the process of steering. Then, a H_∞ mixed sensitivity controller is designed to restrain the effect of the road disturbance and model uncertainties. The simulation results indicate that the DSS with the designed controller can effectively restrain the effect of noises and disturbances caused by random motivation from road, torque sensor measurement and model parameter uncertainty, and enable the driver to obtain satisfactory road feel.     

Dual extended Kalman filter for vehicle state and parameter estimation

The article demonstrates the implementation of a model-based vehicle estimator, which can be used for combined estimation of vehicle states and parameters. The estimator is realised using the dual extended Kalman filter (DEKF) technique, which makes use of two Kalman filters running in parallel, thus 'splitting' the state and parameter estimation problems. Note that the two problems cannot be entirely separated due to their inherent interdependencies. This technique provides several advantages, such as the possibility to switch off the parameter estimator, once a sufficiently good set of estimates has been obtained. The estimator is based on a four-wheel vehicle model with four degrees of freedom, which accommodates the dominant modes only, and is designed to make use of several interchangeable tyre models. The paper demonstrates the appropriateness of the DEKF. Results to date indicate that this is an effective approach, which is considered to be of potential benefit to the automotive industry.     

Modelling of wheels and rail discontinuities in dynamic wheel-rail contact analysis

A classification of wheel-rail contact is given. Difference is made between modelling of a running wheel with continuous single-point-contact, as is common practice in wheel-rail contact analysis, and a wheel with transient double- or multi-point-contact, which may occur for rail irregularities with curvatures larger than that of the wheel circumference. It is shown that application of the first model for these irregularities will strongly underestimate the contact forces as it does not describe occurring mechanisms correctly. Further, it is shown that in principle it is not possible to describe the second type of contact fully correct with a lumped wheel model. Both wheel models are formulated mathematically for some basic contact cases. Afterwards, results are applied to a linear track model. Analytical closed-form solutions are found in the frequency domain for arbitrary type of contact and numerically transformed to the time domain. Finally, the necessity is shown to avoid situations where transient multiple-point-contact may occur (like rail joints) in practice.     

Influence of load and inflation pressure on the tyre rolling resistance

Tyre load and inflation pressure are important factors controlling rolling resistance of road vehicles. The article presents results obtained in the Technical University of Gdańsk during laboratory and road measurements of different car tyres rolling on different pavements. The knowledge of rolling resistance characteristics is important for modelling car dynamics as well as fuel consumption. It is also necessary to establish proper test conditions in the future standardized on-road method of measuring rolling resistance. The results indicate that while an increase of load always leads to the increase of rolling resistance force, the influence on Coefficient of Rolling Resistance is more complicated and unpredictable. They also indicate that tyres with high rolling resistance are more sensitive to inflation pressure changes than low rolling resistance tyres.     

Implementation of discharging/charging current sensorless state-of-charge estimator reflecting cell-to-cell variations in lithium-ion series battery packs

This paper offers novel insights to the design and implementation of an innovative state-of-charge (SOC) estimator for the lithium-ion (Li-Ion) series battery pack. The most interesting feature of this approach is that it can utilize information from each filtered terminal voltage of the Li-Ion cells connected in series for SOC estimation of the battery pack. Without actual sensing each discharging/charging current (DCC) applied to the Li-Ion cells, it is possible to extract each DCC estimation from the corresponding filtered terminal voltages with an equivalent electrical circuit model (EECM) identification of all Li-Ion cells in the battery pack. There are two advantages to SOC estimation of the battery pack with this approach. First, the proposal can be implemented simply and effectively, reducing the computational steps required for SOC estimation. By reducing computational steps, the proposal is expected to be more cost-effective. Second, the approach guarantees an improved SOC performance, even if the battery pack results in inevitable cell-to-cell variation among Li-Ion cells. Accordingly, there are fewer differences to previously estimated DCCs among Li-Ion cells. Specifically, all values from the estimated DCCs are properly compensated for by simultaneous parameter modification according to each cell’s electrochemical characteristics. Experimental results clearly demonstrate that our DCC sensorless SOC estimator provides robust SOC performance for the battery pack. This approach considered an experimental battery pack (12S1P) connected in series using 2.6 Ah LiCoO2 cells produced by Samsung SDI.     

Quasi steady-state aerodynamic model development for race vehicle simulations

Presented in this paper is a procedure to develop a high fidelity quasi steady-state aerodynamic model for use in race car vehicle dynamic simulations. Developed to fit quasi steady-state wind tunnel data, the aerodynamic model is regressed against three independent variables: front ground clearance, rear ride height, and yaw angle. An initial dual range model is presented and then further refined to reduce the model complexity while maintaining a high level of predictive accuracy. The model complexity reduction decreases the required amount of wind tunnel data thereby reducing wind tunnel testing time and cost. The quasi steady-state aerodynamic model for the pitch moment degree of freedom is systematically developed in this paper. This same procedure can be extended to the other five aerodynamic degrees of freedom to develop a complete six degree of freedom quasi steady-state aerodynamic model for any vehicle.     

Design and power flow analysis for multi-speed automatic transmission with hybrid gear trains

A design approach for multi-speed automatic transmission with hybrid gear trains is proposed. The approach can be used to design automatic transmissions composed of planetary gear trains, fixed-axis gear trains or hybrid gear trains and the shifts follow the “one controlled part changing rule”. This approach consists of four parts: determining graphical configuration of the system using hypergraphs, analyzing power flow formulation, obtaining shifts configurations by shift searching algorithm, and determining physical configuration. A nine forward speed automatic transmission is analyzed to highlight the capacities of the proposed approach. The results have shown that the suggested approach is much clearer and less time consuming than the methods currently used.     

Clamping performance of fastener in windshield wiper assembly using theoretical and experimental methods

Improper clamping of wiper arms can cause problems in the operation of the wiper. An excessive clamping force can cause damage to the wiper arm head. On the other hand, an insufficient clamping force can cause self-loosening of the nut. Given the lack of direct research on the clamping force of the fastener in wiper assembly, this study verifies the existing clamping performance of the fastener in windshield wiper assembly by theoretical and experimental methods. The theoretical calculation results show that all the clamping performance are satisfied under the general snow load condition. However, under the critical load condition, maximum assembly preload and safety margin against slipping are in disagreement with the standard values. This problem is solved by increasing the strength grade of the bolt. The experimental results show a reducing tendency of the clamping force during the snow durability test. However, this reducing clamping force during the 60,000 test cycles is acceptable. In the case of nut reusing more than two times possibly cause a problem of its loosening because of insufficient clamping force. Therefore, it is recommended that the nut should not be reused more than two times.     

Application of a modified thermostatic control strategy to parallel mild HEV for improving fuel economy in urban driving conditions

A modified thermostatic control strategy is applied to the powertrain control of a parallel mild hybrid electric vehicle (HEV) to improve fuel economy. This strategy can improve the fuel economy of a parallel mild HEV by operating internal combustion engine (ICE) in a high-efficiency region. Thus, in this study, experiments of a parallel mild HEV were conducted to analyze the characteristics of the hybrid electric powertrain and a numerical model is developed for the vehicle. Based on the results, the thermostatic control strategy was modified and applied to the vehicle model. Also, battery protection logic by using electrochemical battery model is applied because the active usage of battery by thermostatic control strategy can damage the battery. The simulation results of the vehicle under urban driving conditions show that the thermostatic control strategy can improve the vehicle’s fuel economy by 3.7 % compared with that of the conventional strategy. The results also suggest that the trade-off between the fuel economy improvement by efficient ICE operation and the battery life reduction by active battery usage should be carefully investigated when a thermostatic control strategy is applied to a parallel mild HEV.