Nano-particle emission characteristics of European and Worldwide Harmonized test cycles for heavy-duty diesel engines

This study was conducted for the experimental comparison of particulate emission characteristics between the European and World-Harmonized test cycles for a heavy-duty diesel engine as part of the UN/ECE PMP ILCE of the Korea Particulate Measurement Program. To verify the particulate mass and particle number concentrations from various operating modes, ETC/ESC and WHTC/WHSC, were evaluated. Both will be enacted in Euro VI emission legislation. The real-time particle emissions from a Mercedes OM501 heavy-duty golden engine with a catalyst based uncoated golden DPF were measured with CPC and DMS during daily test protocol. Real-time particle formation of the transient cycles ETC and WHTC were strongly correlated with engine operating conditions and after-treatment device temperature. The higher particle number concentration during the ESC #7 to #10 mode was ascribed to passive DPF regeneration and the thermal release of low volatile particles at high exhaust temperature conditions. The detailed average particle number concentration equipped for golden DPF reached approximately 4.783E+11 #/kWh (weighted WHTC), 6.087E+10 #/kWh (WHSC), 4.596E+10 #/kWh (ETC), and 3.389E+12 #/kWh (ESC). Particle masses ranged from 0.0011 g/kWh (WHSC) to 0.0031 g/kWh (ESC). The particle number concentration and mass reduction of DPF reached about 99%, except for an ESC with a reduction of 95%.     

Optimization of drying performance considering driving conditions

Compressed air can be used as an energy source for brake systems in medium-heavy and heavy-duty commercial vehicles. The moisture in compressed air, which is due to high temperature and humidity, can be eliminated by using an air dryer. In this paper, drying performance data for a cartridge were obtained and used to develop a drying performance program, to predict the moisture and relative humidity in the air tanks of vehicles. The on-load time, off-load time, air flow, duty cycle, humidity and dew point temperature were calculated according to air consumption. The validity of the program was verified, and it was shown to be able to predict humidity changes in the air tank. The air tank capacity was increased from 100 to 130 to reduce the duty cycle. Therefore, the regeneration rate decreased from 18% to 15%, but the dew point depression temperature (ΔT) remained above 30°C. The duty cycle decreased from 50% to 43%, and the total operation time and power consumption of the air compressor were reduced. In conclusion, fuel savings were obtained by changing the parameters to optimize the system.     

Comparison of PMP and DP in fuel cell hybrid vehicles

Pontryagin’s Minimum Principle (PMP) and Dynamic Programming (DP) are both from the optimal control theory and can both achieve optimal trajectories when they are applied to power management strategies of hybrid vehicles. However they have totally different control concepts. In order to select the superior one, the PMP-based and the DP-based power management strategies are introduced and compared for a fuel cell hybrid vehicle (FCHV) in this paper. The two power management strategies are applied to the FCHV in a computer simulation environment, and the simulation results from the two strategies are compared when the control variable for the PMP is fuel cell system (FCS) net power and for the DP is battery power. As a result, the superiority of the PMP-based power management strategy is proved.     

Precise and reliable positioning based on the integration of navigation satellite system and vision system

In this paper, we propose a precise and reliable positioning method for solving common problems, such as a navigation satellite’s signal occlusion in an urban canyon and the positioning error due to a limited number of visible navigation satellites. This is an integrated system of the navigation satellites system and a vision system. In general, the navigation satellite positioning system has a fatal weakness in that it can not calculate a position coordinate when its signal is occluded by some obstacle. For this reason, positioning by using the navigation satellites system can not be used for a variety of applications. Therefore, we propose as a method to integrate both the navigation satellites system and the vision system. Some target objects that have accurate position coordinates, for example, in an outdoor shaded area like an urban canyon, are installed into the vision system. When the vision system recognizes a target object it loads the accurate coordinate of that target object. Then, it measures the distance by using the disparity from the camera sensor to the target object. These distance and object coordinate data are used for positioning with the navigation satellites system’s data. This integrated system can be used for the positioning solution where the user is in unfavorable conditions. This paper shows that the algorithm of integrated system and the numerical test performed. The results indicate that the reliable and stable positioning can be obtained by introducing the vision system to the satellite navigation system.     

Hot judder simulation of a ventilated disc and design of an improved disc using sensitivity analysis

In a disc brake system, thermal expansion of the material is caused by friction energy that is generated by the sliding contact between a disc and pad during braking. This phenomenon, thermo-elastic instability, can lead to hot spots on the disc surface and a hot judder phenomenon. Transient finite element analysis has been used to simulate this phenomenon. Three dimensional finite element models of a disc, pad, and cylinder were created. Each part was connected by a joint. Contact condition was applied to the disc and pad with a friction coefficient (μ) of 0.4. A convective heat transfer coefficient was set as 40 W/m²K. Using a commercial program SAMCEF, the simulation of the thermo-mechanically coupled system was performed. In order to find the sensitive parameters of brake judder, sensitivity analysis was carried out with consideration for disc design parameters. As a result, the hot spot phenomenon was confirmed and hot judder was predicted. Moreover, the more sensitive parameters of the hot judder phenomenon were presented. Finally, an improved disc model and an analysis technique were verified by comparison to dynamo test results.     

Lateral controller design for an unmanned vehicle via Kalman filtering

This paper proposes a lateral control system for an unmanned vehicle that is designed to improve the responsiveness of the system with the use of a PD control. The vehicle heading error can be stabilized, and the transient response characteristics can be improved using the proposed controller. A mathematical model of the vehicle dynamics using two degrees of freedom was developed for the controller design. The waypoint tracking method for autonomous navigation was tested with incorporation of the Point-to-Point algorithm with position and heading measurements received from GPS receivers via Kalman filtering. The performance of the designed controller was verified through experiments with a real vehicle.     

Design optimization of an injection mold for minimizing temperature deviation

The quality of an injection molded part is largely affected by the mold cooling. Consequently, this makes it necessary to optimize the mold cooling circuit when designing the part but prior to designing the mold. Various approaches of optimizing the mold cooling circuit have been proposed previously. In this work, optimization of the mold cooling circuit was automated by a commercial process integration and design optimization tool called Process Integration, Automation and Optimization (PIAnO), which is often used for large automotive parts such as bumpers and instrument panels. The cooling channels and baffle tubes were located on the offset profile equidistant from the part surface. The locations of the cooling channels and the baffle tubes were automatically generated and input into the mold cooling computer-aided engineering program, Autodesk Moldflow Insight 2010. The objective function was the deviation of the mold surface temperature from a given design temperature. Design variables in the optimization were the depths, distances and diameters of the cooling channels and the baffle tubes. For a more practical analysis, the pressure drop and temperature drop were considered the limited values. Optimization was performed using the progressive quadratic response surface method. The optimization resulted in a more uniform temperature distribution when compared to the initial design, and utilizing the proposed optimization method, a satisfactory solution could be made at a lower cost.     

Exhaust nanoparticle emissions from internal combustion engines: A review

This paper reviews the particle emissions formed during the combustion process in spark ignition and diesel engine. Proposed legislation in Europe and California will impose a particle number requirement for GDI (gasoline direct injection) vehicles and will introduce the Euro 6 and LEV-III emission standards. More careful optimization for reducing particulate emission on engine hardware, fuel system, and control strategy to reduce particulate emissions will be required during cold start and warm-up phases. Because The diesel combustion inherently produces significant amounts of PM as a result of incomplete combustion around individual fuel droplets in the combustion zone, much attention has been paid to reducing particle emissions through electronic engine control, high pressure injection systems, combustion chamber design, and exhaust after-treatment technologies. In this paper, recent research and development trends to reduce the particle emissions from internal combustion engines are summarized, with a focus on PMP activity in EU, CARB and SAE papers and including both state-of-the-art light-duty vehicles and heavy-duty engines.     

Stereovision-based real-time occupant classification system for advanced airbag systems

Occupant classification in a passenger seat is one of the critical components for any advanced airbag system. Many automotive electronic suppliers and engineers predict that the camera will be the next generation sensor for active and passive safety systems because it has several advantages compared to other sensors. The present paper describes a stereovision-based occupant classification system (OCS) and intelligent algorithm with embedded system by which triggering of the airbag deployment can be controlled. The system consists of a pair of stereo cameras and dual Digital Signal Processor (DSP): the first DSP is for the stereo matching processing, and the second is for occupant classification. The results show that the reaches 97%, and the processing time is 960 ms. Such performance indicates that the feasibility of the system as an embedded OCS is high.     

Development of Preview Active Suspension Control System and Performance Limit Analysis by Trajectory Optimization

The main role of the suspension system is to achieve ride comfort by reducing vibrations generated by the road roughness. The active damper is getting much attention due to its reduced cost and ability to enhance ride comfort especially when the road ahead is measurable by an environment sensor. In this study a preview active suspension control system was developed in order to improve ride comfort when the vehicle is passing over a speed bump. The control system consists of a feedback controller based on the skyhook logic and a feedforward controller for canceling out the road disturbance. The performance limit for the active suspension control system was computed via trajectory optimization to provide a measure against which to compare and validate the performance of the developed controller. The simulation results indicated that the controller of this study could enhance ride comfort significantly over the active suspension control system employing only the skyhook feedback control logic. Also the developed controller, by displaying similar control pattern as the trajectory optimization during significant time portions, proved that its control policy is legitimate.