Performance optimization of CVT for two-wheeled vehicles

Continuously Variable Transmission (CVT) is one of the most promising automotive transmission technologies because of its continuously variable gear ratio and reduced shift shock. CVT is different from Manual Transmission and Automatic Transmission, and it is possible to operate the power source in its high efficiency region with CVT in the drive train. Several types of CVT exist that can be categorized based on the mechanism of power transmission, such as the belt pulley, traction drive, and hydrostatic types. This paper investigates the belt pulley CVT, which consists of a thrust actuator, driver pulley, belt, driven pulley, and preload spring of the output shaft. A complete CVT is constructed, and based on that a simulation program that analyzes the static performance of a CVT is implemented in Matlab/Simulink. From these simulation results, methods for improving the efficiency of the CVT are discussed. The coefficient of the torque capacity factor is proposed as affecting the matching between a power source and a CVT, and methods for improving the matching effect are also investigated.     

Effect of fuel stratification on initial flame development: Part 3-high swirl condition

This paper discusses the final investigation into the effect of fuel stratification on flame propagation. In previous works, the characteristics under the no port-generated swirl condition and the low-swirl condition were considered. For this purpose, the initial flame development and propagation were visualized under different axially stratified states in a modified optical single-cylinder SI engine. The images were captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation. The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagation direction. The results show that the LML is expanded remarkably under the high-swirl cases up to the highest relative AFRs of 1.71 and 1.75 between 140 and 160CA. In addition, similar to the low-swirl condition, the flame-flow interaction determines the direction of flame propagation, and the governing roles of the two factors vary according to the swirl level; the flow is more important at the higher swirl conditions, and the flame is more important at the lower swirl condition. Finally, fast and stable flame propagation can be achieved under the preferably stratified condition, which is induced by the suitable combination of the high swirl and injection timing.     

Model-based analysis of the mechanical subsystem of an air brake system

Most commercial vehicles such as buses and trucks use an air brake system, often equipped with an S-cam drum brake, to reduce their speed and/or to stop. With a drum brake system, the clearance between the brake shoe/pad and the brake drum may increase because of various reasons such as wearing of the brake shoe and/or brake drum and drum expansion caused by high heat generation during the braking process. Hence, to ensure proper functioning of the brake system, it is essential that the clearance between the brake shoe and the brake drum is monitored. In this paper, we present a mathematical model for the mechanical subsystem of the air brake system that can be used to monitor this clearance. This mathematical model correlates the push rod stroke transients and the brake chamber pressure transients. A kinematic analysis and a dynamic analysis of the mechanical subsystem of the air brake system were performed, and the results are corroborated with experimental data.     

Comprehensive lateral driver model for critical maneuvering conditions

A new comprehensive driver model is presented for critical maneuvering conditions with more accurate dynamic control performance. In order to achieve a safe maneuvering mode, a new path planning scheme to maintain stability of the vehicle was designed. A new steering strategy, considering the errors of vehicle position and yaw angle between the real track and the planned path, was established to obtain the steering angle. Therefore, the vehicle can be adjusted to accurately follow the desired path with the driver model, and the stability of the vehicle and the smoothness of the steering angle input were comprehensively considered. Simulation results were used to validate the control performance in comparison with the optimal preview driver model proposed by Macadam.     

Vehicle interior noise model based on a power law

Identifying the components of a vehicle’s interior noise is important in many phases of the noise, vibration, and harshness (NVH) development process. Many test methods that have been widely used in the automobile industry to separate noise sources are based on system identification methods in the frequency domain. However, none of the frequency response function-based methods can directly estimate the wind noise component. In this article, an analytical model for the interior noise level based on a simple power law was developed. It was assumed that the mean squared acoustic pressure for the interior noise could be obtained by summing up those of the wind noise, road noise, and background noise. The wind noise and road noise were further assumed to depend only on wind speed and the vehicle’s driving speed, respectively, and to follow a simple power law. The resulting analytical model includes five parameters that can be optimized for the vehicle and the road. The validity of the model was verified by using data obtained from cruise tests performed on a proving ground for cruise speeds ranging from 40 km/h to 130 km/h. The model is applied to the overall and 1/3-octave bands of interior noise and is shown to describe the data trends fairly well. For the test vehicle used in the present work, the overall mean squared pressures for the wind and road noise components are shown to be proportional to the wind speed to the 5.8 power and to the driving speed to the 3.4 power, respectively.     

Engine performance and toxic gas analysis of biobutanol-blended gasoline as a vehicle fuel

A comprehensive study evaluating the performance of biobutanol-blended gasoline in passenger cars was conducted because biobutanol is considered a better biofuel than bioethanol as it has no water solubility and it has a higher caloric value, giving it a higher energy value. Several kinds of samples—suboctane gasoline, 8 volume percentage and 16 volume percentage biobutanol—blended gasoline, and a 10 volume percentage MTBE-blended market sample (as the oxygencontaining gasoline)-were tested to evaluate the engine performance in terms of the detergency of the intake valves and combustion chambers, power, emissions, and fuel efficiency. Additionally, the toxicity of the emissions from these biobutanolblended samples was tested in order to assess the viability of biobutanol as one of the competitive potential substitutes for MTBE as an oxygenator in the near future. The results show that biobutanol-blended gasoline samples had relatively better detergency, relatively higher power, and similar levels of emissions compared with those of MTBE-blended gasoline. Formaldehyde was emitted from all of the samples at almost the same levels and within the error range, whereas biobutanolblended gasoline samples emitted approximately three times the amount of acetaldehyde than did the suboctane gasoline. This study shows that biobutanol is one of the best alternative bioalcohol fuels for use in the near future.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Crosswind Sensitivity of Passenger Cars and the Influence of Chassis and Aerodynamic Properties on Driver Preferences

Results of vehicle crosswind research involving both full-scale driver-vehicle tests and associated analyses are presented. The paper focuses on experimental crosswind testing of several different vehicle configurations and a group of seven drivers. A test procedure, which utilized wind-generating fans arranged in alternating directions to provide a crosswind “gauntlet”, is introduced and described. Driver preferences for certain basic chassis and aerodynamic properties are demonstrated and linked to elementary system responses measured during the crosswind gauntlet tests. Based on these experimental findings and confirming analytical results, a two-stage vehicle design process is then recommended for predicting and analyzing the crosswind sensitivity of a particular vehicle or new design.