Reduction of engine emissions via a real-time engine combustion control with an egr rate estimation model

Vehicle emissions regulations are becoming increasingly severe and remain a principal issue for vehicle manufacturers. Since, WLTP (Worldwide harmonized Light vehicles Test Procedures) and RDE (real driving emission) regulations have been recently introduced, the engine operating conditions have been rapidly changed during the emission tests. Significantly more emissions are emitted during transient operation conditions compared to those at steady state operation conditions. For a diesel engine, combustion control is one of the most effective approaches to reduce engine exhaust emissions, particularly during the transient operation. The concern of this paper is about reducing emissions using a closed loop combustion control system which includes a EGR rate estimation model. The combustion control system calculates the angular position where 50 % of the injected fuel mass is burned (MFB50) using in-cylinder pressure for every cycle. In addition, the fuel injection timing is changed to make current MFB50 follow the target values. The EGR rate can be estimated by using trapped air mass and in-cylinder pressure when the intake valves are closed. When the EGR rate is different from the normal steady conditions, the target of MFB50 and the fuel injection timing are changed. The accuracy of the model is verified through engine tests, as well as the effect of combustion control. The peaks in NO level was decreased during transient conditions after adoption of the EGR model-based closed loop combustion control system.     

Operating strategy for gasoline/diesel dual-fuel premixed compression ignition in a light-duty diesel engine

Environmental problems have become a major issue for diesel engine development. Although emission aftertreatment systems such as DPFs (diesel particulate filters), LNTs (lean NOx traps) and SCR (selective catalytic reduction) have been used in diesel vehicles, the manufacturing cost increase caused by this equipment can be hard to be control. Thus, it is better for engine emissions to be reduced by improving the combustion system. A dual-fuel combustion concept is a recommended method to improve a combustion system and effectively reduce emissions. Low reactivity fuel including gasoline and natural gas, which was supplied to the intake port by the FPI (port fuel injector), improved the premixed air-fuel mixture conditions before ignition. Additionally, a small amount of high reactivity fuel, in this case diesel, was injected into the cylinder directly as an ignition source. This dual-fuel combustion promises lower levels of NOx (nitrogen oxide) and PM (particulate matter) emissions due to the elimination of local rich regions in the cylinder. However, it is challenging to control the dual-fuel combustion because the combustion stability and efficiency deteriorate due to the lack of ignition source and reactivity. Thus, it is important to establish an appropriate dual-fuel operating strategy to achieve stable, high efficiency and low emission operation. As a result of this research, a detailed operating method of dual-fuel PCI (premixed compression ignition) was introduced in detail at a low speed and low load condition by using a single cylinder diesel engine. Engine operating parameters including the gasoline ratio, a diesel injection strategy consisting of multiple injectors and timing, the EGR (exhaust gas recirculation) rate and the intake pressure were controlled to satisfy the low ISNOx (indicated specific NOx) and PM emissions levels (0.21 g/kWh and 0.1 FSN, 0.040 g/kWh, respectively) as per the EURO-6 regulation without any after-treatment systems. The results emphasized that a well-constructed dual-fuel PCI operating strategy showed low NOx and PM emissions and high GIE (gross indicated fuel conversion efficiency) with excellent combustion stability.     

Development of a valve and optimization of a tube for self-inflating tire

Worldwide, the tire market requires safe and eco-friendly tires. In this study, a self-inflating tire (SIT) was studied and manufactured. Self-inflating tire refers to a technique for maintaining appropriate tire pressure. An internal regulator senses when tire inflation pressure has dropped below the set air pressure. The tire boosts air through the valve when rolling and compressed air enters into the tire. This procedure keeps the tire air pressure at an appropriate level and increases tire safety. In this study, a regulator was used as a negative-pressure system. A check valve was selected the minute flow check valve depending on the shape of the configured system. In addition, the material of the tube was developed with excellent physical properties and resistances (elastic rebound, working temperature, etc.) owing to its complete compression and restoration. A tube performance tester was developed and a computer aided engineering (CAE) model was modeled for comparison with the test results. Using the tester and model, it was possible to optimize the shape of the tube and regulator. Finally, the reliability of the study was verified through the prototype test. The developed equipment and systems can be used for the manufacture of high-performance and safe tires.     

Using kinematic driving data to detect sleep apnea treatment adherence

People spend a significant amount of time behind the wheel of a car. Recent advances in data collection facilitate continuously monitoring this behavior. Previous work demonstrates the importance of this data in driving safety but does not extended beyond the driving domain. One potential extension of this data is to identify driver states related to health conditions such as obstructive sleep apnea (OSA). We collected driving data and medication adherence from a sample of 75 OSA patients over 3.5 months. We converted speed and acceleration behaviors to symbols using symbolic aggregate approximation and converted these symbols to pattern frequencies using a sliding window. The resulting frequency data was matched with treatment adherence information. A random forest model was trained on the data and evaluated using a held-aside test dataset. The random forest model detects lapses in treatment adherence. An assessment of variable importance suggests that the important patterns of driving in classification correspond to route decisions and patterns that may be associated with drowsy driving. The success of this approach suggests driving data may be valuable for evaluating new treatments, analyzing side effects of medications, and that the approach may benefit other drowsiness detection algorithms.     

Integration of GPS and monocular vision for land vehicle navigation in urban area

For land vehicle navigation in urban area, Global Positioning System (GPS) receivers often suffer from the lack of positioning accuracy, availability, and continuity due to insufficient number of visible satellites and multipath errors. To mitigate this problem, this paper proposes an efficient hybrid positioning method combining a single frequency GPS receiver and a monocular vision sensor. The proposed method is advantageous in that it requires only low-cost hardware and no external map aiding. Compared with existing vision-based methods, the proposed method directly measures absolute heading angle based on the images of straight road segments. For the reason, the proposed method is resilient to multipath errors. The performance of the proposed method is evaluated by the experiments with field-collected real measurements; one with good satellite visibility and the others with poor satellite visibility. Comparison with existing positioning methods demonstrates the feasibility of the proposed method in urban area.     

Laboratory alignment procedure for improving reproducibility of tyre wet grip measurement

Since 2012, the Korean and EU governments have been running a tyre labelling system. All tyres sold in Korea have to carry a label that displays information of two performance criteria: rolling resistance and wet grip. The rolling resistance of the tyres determines their fuel efficiency grading, and the wet grip of the tyres determines their braking safety grading. The rolling resistance and wet grip measurements must be reproducible, so the same tests on the same tyres in different laboratories must produce the same results to ensure a fair comparison between tyres from different suppliers. In addition, a good reproducibility of testing results prevents market surveillance authorities from obtaining results different from those provided by suppliers when testing the same tyres. The laboratory alignment procedure for the rolling resistance measurements was developed and published as the EU Commission Regulation No. 1235 in 2011. However, the laboratory alignment procedure for the wet grip measurements has not yet been developed. Therefore, there are many differences in the wet grip test results among test laboratories throughout the world. The new procedure that is proposed for the wet grip measurement alignment for tyre testing laboratories can improve the reproducibility of the wet grip testing results, and five laboratory alignment tests were carried out between KATECH and five other test laboratories in the world to evaluate the results of the proposed procedure.     

Influence of nozzle hole diameter and orifice diameter on dme spray to get the similar heat value with diesel spray using the constant volume chamber

Low heating value (LHV) of di-methyl ether (DME) is lower than that of diesel. To get the similar heat value with diesel from the diesel engine operation, single injection quantity of DME should be increased. This investigation was tried to increase the injection quantity of DME by the modified diesel injector and investigated the penetration length and spray angle of DME spray. DME was injected by using three-type modified diesel injectors those nozzle-hole diameters (Injector 1: 1.66 mm, Injector 2 and 3: 0.25 mm) and orifice diameters were different (Injector 1 and 2: 0.6 mm, Injector 3: 1 mm). Spray characteristics of DME was investigated with a various ambient pressures (2.5, 5.0 MPa) in the constant volume chamber and a fuel was injected by varied injection pressure from 35 to 70 MPa by interval of 5 MPa using a DME common rail fuel injection system. The result shows that DME injection quantity by Injector 3 was 1.69 ~ 2.02 times larger than that of diesel injection quantity by Injector 1. In this case, DME spray got the similar heat value compared with diesel spray. The penetration speed of DME spray by Injector 3 was the fastest, thus when the spray development was end, the penetration length of DME spray by Injector 3 was the longest compared with the other cases. In case of the spray angle, Injector 2 and 3 had the similar spray angle and these were larger than that of diesel and DME sprays by Injector 1. As the result, Injector 3 was the solution for how to solve the low heating value of DME.     

A study on slamming pressure on a flat stiffened plate considering fluid–structure interaction

Normally, the design slamming pressure on the bottomof a semi-submersible-type floating rig is determined in a simple way using the relative speed obtained from an air-gap analysis. However, few studies have taken a thorough, robust, and deep-background approach to the estimation of design pressure. To investigate the slamming pressure on the bottom of a semi-submersible rig, a simplified deformable stiffened plate of a zero-degree deadrise angle is simulated using the nonlinear FEM software LS-DYNA, which can take the influence of fluid–structure interaction (FSI) into account. Various parametric studies are carried out to examine the effects of structural flexibility, coupling stiffness, mesh size, velocity, stiffener size, and air cushion. The pressure response on the plate by the coupling of fluid and structure is studied and the FSI effect of each parameter is discussed. Then, equivalent transient and static loads that result in the same maximum or permanent deformation as FSI are evaluated for design purposes through a series of parametric studies.