Stress sensitivity analysis and optimization of automobile body frame consisting of rectangular tubes

At conceptual design stage, beam element is extensively used to create the frame structure of automobile body, which can not only archive the accurate stiffness but also reduce much computational cost. However, the stress definition of beam element is very complex so that the stress sensitivity and optimization are difficult to analytically derive and numerically program. This paper presents an solution to this problem and an application in the lightweight optimization design of automobile frame. Firstly, maximal Von Mises stress of rectangular tube is calculated by using the superposition of stress, which is together induced by the axial force, bending moments, torsional moment and shear force. Secondly, the sensitivity of Von Mises Stress with respect to size design variables: breadth, height and thickness are derived, respectively. Thirdly, an optimal criterion is constructed by Lagrangian multiplier method to solve the frame optimization with stress constraints. Lastly, numerical example of car frame proves that the proposed method can guarantee the stress of each beam element almost fully reaches at the yielding stress.     

Estimation of maximum road friction coefficient based on Lyapunov method

With the real time and accurate information of motor torque and rotation speed of the four-in-wheel-motordrive electric vehicles, a slip based algorithm for estimating maximum road friction coefficient is designed using Lyapunov stability theory. Modified Burckhardt tire model is used to describe longitudinal slip property of the tire. By introducing a new state variable, a nonlinear estimator is proposed to estimate the longitudinal tire force and the maximum road friction coefficient simultaneously. With the appropriate selection of estimation gain, the convergence of the estimation error of the tire longitudinal force and maximum road friction coefficient is proved through Lyapunov stability analysis. In addition, the error is exponentially stable near the origin. Finally the method is validated with Carsim-Simulink co-simulation and real vehicle tests under multi working conditions in acceleration situation which demonstrate high computational efficiency and accuracy of this method.     

Degree of fault isolability and active fault diagnosis for redundantly actuated vehicle system

This paper proposes á degree of fault isolability concept and active fault diagnosis method for redundantly actuated vehicle systems. Fault isolability is a structural property related to system dynamics and composition of actuators and sensors. Existing research on testing fault isolability has involved checking whether the system is isolable, i.e., binary in nature. A continuous value rather than a binary metric is needed to evaluate how isolable a given system fault is based on a specific measurement set. After fault components are isolated, the fault type and magnitude are estimated by analyzing residual vectors. In a redundantly actuated system, the number of controls/actuators is greater than the system mobility. Thus, the control input distribution to achieve a given control objective is not unique. In the case of a fault, the active fault diagnosis system adjusts the control input distribution to diagnose the fault. Thus, much more system information can be identified by additional excitation through a redundantly actuated system, which improves the fault diagnosis performance. Simulation results of a four-wheel independently driven and steered vehicle model validated the proposed degree of fault isolability and the effectiveness of the proposed active fault diagnosis method.     

Integral transform solution for fluid force investigation of a flexible circular cylinder subject to vortex-induced vibrations

In the present paper, fluid force distribution of a long flexible cylinder subject to vortex-induced vibrations is investigated by Generalized Integral Transform Technique (GITT). This method is using experimental response data as input, and then implementing GITT to transfer the governing differential equations to ordinary differential equations. Therefore, the selection of truncation order could be analyzed to avoid the error induced by the high-mode response. Once each mode contribution of fluid force is obtained, the analytical inversion transfer recovers the fluid force. An experiment was carried out in a towing tank and the experimental response was accurately measured and used as input, then GITT was performed to calculate the fluid force distribution of the long flexible cylinder. The comparison between the numerical results from GITT and the experimental results from load cell verified the capability and availability of the proposed method. If one can use this method for lower modes, then one certainly can extend the method for higher modes. Two experimental cases from the literature were evaluated and good agreement was obtained based on the spatio-temporal evolutions of the lift coefficient and the mode numbers. Since this method is easy to implement, it could be an alternative method to investigate fluid force of such slender structures.     

Experimental study on piston- and sloshing- mode moonpool resonances

An experimental study was performed on the piston- and sloshing-mode moonpool resonances of offshore structures. Two different geometries were considered to investigate the flow characteristics in a plain moonpool and a moonpool with a cofferdam. To examine the efficiency of a cofferdam for reducing the flow in a moonpool, three cofferdam geometries were tested. The plain moonpool presented violent flows as a result of the piston- and sloshing-mode resonances. However, the moonpool with the cofferdam introduced violent sloshing waves instead of the ascent and descent of the water column in the piston-mode moonpool resonance. Among three different cofferdam geometries, the model with a right triangle facing to the left on the top of the cofferdam was most effective in reducing the flow in the moonpool when compared with the other models.     

Motion response prediction by hybrid panel-stick models for a semi-submersible with bracings

A diffraction-radiation analysis is usually required when the hydrodynamic interactions between structural members occur in short waves. For bracings or small cylindrical members, which play important roles in the vicinity of the natural frequency of a floating platform, special care should be taken into account for the effect of viscous damping. Two hybrid panel-stick models are, therefore, developed, through the combination of the standard diffraction-radiation method and the Morison’s formulae, considering the effect of small members differently. The fluid velocity is obtained directly by the panel model. The viscous fluid force is calculated for individual members by the stick model. A semi-submersible type platform with a number of fine cylindrical structures, which is designed as a floating foundation for multiple wind turbines, is analyzed as a numerical example. The results show that viscous force has significant influence on the hydrodynamic behavior of the floating body and can successfully be considered by the proposed hybrid models.     

Large-eddy simulation of cross-flow around ship sections

The present work is motivated by phenomena occurring in the flow field around ship-like bodies with an incoming lateral flow (cross-flow, 90 ° drift angle). Three-dimensional unsteady flows around different ship sections are investigated by using computational fluid dynamic (CFD) tools with large-eddy simulation (LES) subgrid-scale turbulence model. The simulation results are compared to measurements at several Reynolds numbers in the 90–200,000 range. Focus in our investigation is on the characterization of the motion of vortex structures generated by the separated flow. Another target in the study is to obtain better knowledge of the hydrodynamic forces acting on the sections. Computed pressure and drag coefficients are compared with experimental measurements. The comparison between simulations and measurements shows that an LES model can predict the flow field around ship sections in detail and the hydrodynamic forces acting on the sections.     

不同稳定剂对SBS改性沥青稳定效果的对比研究

通过试验测试不同老化时间样品的针入度、软化点和延度比较其相容性和路用流变学性能指标的变化,分析体系宏观稳定性和稳定剂性能特征,并通过形态结构照片分析稳定剂改善的效果。结果表明,加入稳定剂后改性沥青的高温储存稳定性明显改善,同时加入FD-06无硫稳定剂的改性沥青在热储存过程中性能更加稳定,不易离析。沥青中的部分组份具有化学活性,利用其活性点,引入带有活性基团的反应物,并通过被引入分子的化学结构的调节改善SBS与沥青的相容性,从而制备储存稳定性良好的SBS改性沥青。化学改性技术的应用提高了路用改性沥青的性能/价格比。     

The chatter of racing motorcycles

The chatter of motorcycles appears during braking and consists of a vibration of the rear and front unsprung masses at a frequency in the range of 17-22 Hz depending on the motorcycle. This vibration could be very strong and acceleration of the unsprung masses can reach 5-10 g. The chatter is an auto-excited vibration and this fact explains why it appears suddenly when the mechanism of auto-excitation is generated. This paper presents the chatter phenomenon both from an experimental and a numerical point of view. First, the chatter is defined on the basis of some experimental data from racing motorcycles and from the comments of some racing teams technicians. Then, chatter is analysed in different motion conditions and for different braking styles by means of linear and non-linear simulations of the motorcycle dynamics. A physical interpretation of the phenomenon is also proposed.