Influential factors for HLA pump up in a roller finger follower engine

In an HLA (hydraulic lash adjuster) piston engine, “pump up” can occur when a valve is opened by the HLA when it should be closed. HLA pump up is more frequently encountered with exhaust valves than with intake valves. When HLA pump up in occurs in the exhaust valve, exhaust gas from the exhaust manifold enters the cylinder on the intake stroke, and fresh air-fuel mixture exits through the exhaust manifold on the compression stroke and is burned in the catalyst, causing partial burning, misfire, catalyst melting and power drop. HLA pump up occurs when the force on the valve from the HLA is higher than the force on the HLA from the valve. HLA pump up is related to design parameters, such as oil pressure, rocker ratio, spring load, spring surge, and both intake and exhaust valve timing. In this study, valve lift and load on a roller finger follower were measured at varying engine firing conditions to evaluate HLA pump up. The results indicated that effective measures to reduce HLA pump up include a higher rocker ratio, a lower oil supply pressure to the HLA, a higher spring installation load and a lower spring surge.     

Numerical and experimental investigation of lubricating oil flow in a gerotor pump

Gerotor pumps are widely used in the automotive industry for engine oil lubrication, due to their high volumetric efficiency and smooth pumping action. In many cases, the lubricating oil from the sump is mixed with contaminants, such as dust and tiny solid particles, or becomes thickened, due to aging. These problems will lead to critical situations, such as increased noise, enhanced wear and erosion, and poor lubrication of the engine. These critical situations were studied by conducting a detailed CFD integrated investigation on a gerotor pump’s performance at different operating conditions in three phases, and the results are presented in this paper. In first phase, a CFD model of a gerotor pump was developed with a dynamic mesh for the rotary movement of both the inner and outer rotors. The effects on pump flow rate of important parameters, such as rotor speed, fluid viscosity and number of ports, were simulated using non-contaminated oil at room temperature and an elevated temperature of 140oC. The relationship between flow rate and pressure at different rotor speeds was predicted and validated with test data for further parametric study. The pressure ripples at different time steps were measured at different angular positions of the rotors to examine the model accuracy. It was found that the flow rate increased and pressure pulsation, as well as flow recirculation, was reduced when ports were added to the cover plate. A suction pipe with a strainer was added for the second phase to capture the undesired changes in flow behavior, such as cavitation, which is caused by negative suction at the inlet region of pump. A suitable size for the inlet suction pipe for this pump was chosen after performing tests to characterize the flow behavior with single and double ports. Next, the relationship between pressure drop and strainer porosity was determined using different porosity values for the strainers. In the final phase, oil with different concentrations of solids was simulated to measure the effect of solid particles on flow rates and pressure losses. It was observed that the intensity of the recirculation was reduced at the suction end at the higher concentration of 0.04%, due to particle inertial effects. It was also found that particle size distribution affected the overall efficiency and pressure head of the pump.     

Breakup modeling of a liquid jet in cross flow

We propose a novel breakup model to simulate the catastrophic breakup regime in a supersonic cross flow. A developed model has been extended from an existing Kelvin-Helmholtz/Rayleigh-Taylor (K-H/R-T) hybrid model. A new mass reduction rate equation, which has critical effects on overall spray structure, is successfully adopted, and the breakup length, which is an important parameter in existing model, is replaced by the breakup initiation time. Measured data from the supersonic wind tunnel with a dimension of 762×152×127 mm was employed to validate the newly developed breakup model. A nonaerated injector with an orifice diameter of 0.5 mm is used to inject water into a supersonic flow prescribed by the momentum flux ratio of the liquid jet to free stream air, q ₀ . The conservation-element and solution-element (CE/SE) method, a novel numerical framework for the general conservation law, is applied to simulate the supersonic compressible flow. The spray penetration height and average droplet size along with a spray penetration axis are quantitatively compared with data. The shock train flow structures induced by the presence of a liquid jet are further discussed.     

Reducing the memory footprint of OSEK-based systems via stack sharing and light-weight ready queues

OSEK OS (Offene Systeme und deren Schnittstellen für die Elektronik in Kraftfahrzeugen Operating System) is an open, real-time operating system standard for ECU software in vehicles. Because it was originally designed to be used in an extremely resource-constrained environment, an OSEK-compliant operating system must incur low processing overhead and memory usage. Unfortunately, as OSEK OS has evolved over time, it now specifies nontrivial kernel features along with multiple conformance classes and application modes. This may lead to unwanted dynamic resource usage in a system using OSEK OS unless the standard is carefully interpreted and designed into an OSEK OS implementation. In this paper, we analyzed the various kernel features of OSEK OS and their interactions to identify areas in the standard that warrant further resource usage optimization. In particular, we attempted to reduce the run-time memory footprint. Based on our analyses, we present two kernel mechanisms: (1) stack sharing among tasks and (2) light-weight ready queue handling specialized for OSEK OS conformance classes. We also offer implementation methods for the proposed mechanisms by extending OIL and associated tools. Finally, we show the effectiveness of the proposed mechanisms via extensive experiments. Our mechanisms allow OSEK-based systems to use only 36% of the memory requirements of conventional OSEK-based systems on average.     

Model referenced adaptive control to compensate slip-stick transition during clutch engagement

Clutches are widely used in various vehicle powertrains. The engagement process of a friction clutch has three phases, i.e., open, slipping, and sticking. Transitions between different phases introduce a discontinuity to the powertrain dynamics, which has been neglected in previous research. A model referenced adaptive controller (MRAC), based on Popov hyper-stability criterion, is designed to compensate the discontinuity. MRAC adjusts the frictional torque along with the errors of the state variables compared with those of a referenced model. The designed MRAC is applied to a clutch in a bus. Simulation and experimental results under fast and slow startup cases show that MRAC can simultaneously reduce vehicle jerk and frictional dissipation when compared with the conventional controller.     

Monte Carlo simulation of B2-L2<Subscript>1</Subscript> ordering transitions in Au-Cu-Al alloy systems

The B2-L2₁ ordering transitions in Au-Cu-Al shape-memory alloys are studied by the Monte Carlo exchange simulations, where a set of the first, the second and the third nearest-neighbor mixing potentials for Cu-Al in the Au-Cu-Al alloys are calculated from first principals using the Connolly-Williams methods. To ensure the phase stability of the β-Au-Cu-Al, the investigation includes the range of compositions Au₂Cu_1−x Al_1+x (−0.15 ⩽ x ⩽ 0.15). The B2-L2₁ transition temperatures are predicted, and are in agreement with the experimental results. The atomic ordering around vacancy of the L2₁ structure is further discussed.     

Multi-element ultrasound phased array applicator for the ablation of deep-seated tissue

High-intensity focused ultrasound (HIFU) has attracted increasing interests as a promising noninvasive modality for the treatment of deep tumors in the thoracic and abdominal cavity. A 90-element HIFU spherical phased array applicator operated at 1MHz has been developed for deep tissue ablation. The spherical array with a 5 cm wide central hole has a 21 cm diameter and an 18 cm radius of curvature. Annular element distribution with unequal element spacing is used to reduce the number of elements. The array is constructed with piezoelectric lead zirconate titanate (PZT-8) circular elements that are 1.4 cm in diameter and have a wall with thickness of 0.2 cm. The array offers an effective ablating depth of at least 8 cm in the tissue for both simulations and ex vivo experiments. The simulations demonstrate that the developed array can steer the focus with good quality of intensity distributions up to 6mm off center over ranges from 17 to 21 cm when the water depth is set at 11 cm. We also present the beam focusing capability in deep tissue through a series of ex vivo experiments by measuring discoloration areas after sonications. These results indicate that the developed array is ideal for the ablation of deep-seated tissue.     

Optimization of pellet production process parameters in grate using simulation results

The objective of this paper is to optimize the parameters of pellet drying and preheating process in grate. A mathematical model of drying and preheating is developed, and is verified by the experiments. Further, the operating parameters of wind temperature, wind speed, grate speed and bed depth etc. are investigated through the orthogonal method using the simulation results. And a relationship of drying, preheating effects and operating parameters is achieved. The results show that the optimization effect can be achieved in the given range when air velocity is about 3.0 m/s and temperature is about 300, 500, 800, and 1 100 °C in the updraft drying zone, downdraft drying zone, preheating I zone, and preheating II zone respectively. The work is help for saving energy and reducing emissions in pellet induration.     

An information-based color feature representation and its application in detecting adult images

For many image classification tasks, color histogram is usually employed as an important “signature” to describe the color distribution of the image and infer the image content. However, most traditional color histograms cannot achieve satisfactory results in many image classification systems. In order to improve the accuracy and reduce the computational complexity of the classification task, an information-based color feature representation is proposed in this paper. The mutual information between the feature and the class label is adopted to evaluate the discriminative power of the feature. A novel quantization scheme is presented, which removes the redundant color components and combines the adjacent components together to generate a new feature to maximize the discriminative ability. An iterative algorithm is performed to derive the color space quantization and color feature generation. In order to illustrate the effectiveness of the proposed color representation, a specific image classification task, i.e., differentiating the adult images from benign ones, is employed. Experimental results show that our color feature achieves better classification performance and better efficiency compared with the traditional color histogram.     

Structure-borne sound attenuation at corner interface with dynamic vibration absorber attached

Structure-borne sound attenuation at corner interface of two plates with dynamic vibration absorber attached is investigated by wave approach. Equations governing transmission and reflection coefficients are deduced by introducing some non-dimensional coefficients, which help to reveal the physical sense inside and to simplify the analysis. Numerical investigation on vibration energy transmission of bending wave is carried out as well. The results from measurement and prediction show almost the same trends in the simplified experiment. It is found that energy transmission at corner interface depends greatly on whether the dynamic vibration absorber attached acts at resonance and is relatively lower right after the nature frequency of dynamic vibration absorber. Furthermore, the dynamic vibration absorber attached provides less energy transmission of bending wave than blocking mass at the end of “passing band”.