Impact of hilly road information on fuel economy of FCHEV based on parameterization of hilly roads

Under real-life driving conditions, hilly roads are prevalent. Hilly road profile substantially influences fuel economy (FE) due to large impacts (increase or decrease) on power demand profile. Thus, the utilization of future altitude profile information has large potential to improve FE. In this paper, for optimal energy management of fuel cell hybrid electric vehicles (FCHEV), we investigate how much FE could potentially be improved when future altitude profile information is available. In particular, the simulation results are analyzed to justify the reason for this potential improvement and to identify which characteristics of hilly roads leads to large FE improvements. First of all, four statistical parameters are defined to characterize hilly roads: mean value, standard deviation (STD), distance interval (DI), and total distance. Then, several types of virtual hilly roads are generated based on various parameter combinations. In order to evaluate the potential FE improvement two energy management strategies (EMSs) are utilized: the first is Dynamic Programming, which evaluates the globally optimal FE when future hilly road information is available; the other is the Equivalent Consumption Minimization Strategy (ECMS) with adaptive equivalent factor for charge-sustenance, which represents the baseline EMS when future hilly road information is not available. The results show that downhill roads have much larger potential than uphill roads do for FE improvements when the future altitude profile is properly used for EMS. Furthermore, if the battery capacity is not large enough to handle the difference in potential energy, future hilly road information is more important to prevent violations of the maximum state-of-charge bound.     

Fatigue strength assessment including welding residual stress of spot welded joints subjected to cross-tension loads

This paper presents a method to assess of fatigue strength for resistance spot welded joints, which incorporates welding residual stress effects. To achieve this, first, a non-linear finite element analysis (FEA) was performed to simulate the spot-welding process. To validate the FEA results, the numerically calculated welding residual stresses of spot welds were then compared with experimental results measured by X-ray diffraction method. The residual stress distributions showed good agreement between calculations and experiments. To evaluate the effects of welding residual stress on the fatigue design criterion of resistance spot welded joints subjected to cross-tension load, the stress amplitude (σ_a-res) taking into account welding residual stress at a spot weld was proposed based on a modified Goodman equation incorporating the residual stress effect. Using the stress amplitude σ_a-res at the nugget edge of a spot weld, the ΔP ? N_f relations obtained as the fatigue test results for spot welded joints were systematically rearranged to the σ_a-res ? N_f relation. It was found that the proposed stress amplitude (σ_a-res) provides more reasonable and accurate fatigue design criterion of spot welded joints subjected to cross-tension load.     

Evaluation and visualization of stratified ultra-lean combustion characteristics in a spray-guided type gasoline direct-injection engine

To comply with reinforced emission regulations for harmful exhaust gases, including carbon dioxide (CO₂) emitted as a greenhouse gas, improved technologies for reducing CO₂ and fuel consumption are being developed. Stable lean combustion, which has the advantage of improved fuel economy and reduced emission levels, can be achieved using a sprayguided-type direct-injection (DI) combustion system. The system comprises a centrally mounted injector and closely positioned spark plugs, which ensure the combustion reliability of a stratified mixture under ultra-lean conditions. The aim of this study is to investigate the combustion and emission characteristics of a lean-burn gasoline DI engine. At an excess air ratio of 4.0, approximately 23% improvement in fuel economy was achieved through optimal event timing, which was delayed for injection and advanced for ignition, compared to that under stoichiometric conditions, while NO_x and HC emissions increased. The combustion characteristics of a stratified mixture in a spray-guided-type DI system were similar to those in DI diesel engines, resulting in smoke generation and difficulty in three-way catalystutilization. Although a different operating strategy might decrease fuel consumption, it will not be helpful in reducing NO_x and smoke emissions; therefore, alternatives should be pursued to achieve compliance with emission regulations.     

Methodology for bus structure torsion stiffness and natural vibration frequency prediction based on a dimensional analysis approach

Engineering bus design requires testing of bus structures prototypes in order to guarantee a certain level of strength and an appropriate static and dynamic behavior of the bus superstructure when exposed to road loads. However, experimental testing of real bus structures is very expensive as it requires expensive resources and space. If testing is done on a scale bus model the previous required expenses are considerably reduced. Therefore, a novel methodology based on dimensional analysis applied to bus structure prediction to evaluate the bus structure static and dynamic performance is proposed. The static performance is evaluated attending to torsion stiffness and the dynamic in terms of the natural vibration frequencies and rollover threshold. A scale bus has been manufactured and dimensionless parameters have been defined in order to project the results obtained in the scale bus model to a larger model. Validation of the proposed methodology has been carried out under experimental and finite element analysis.     

Realization of pmp-based control for hybrid electric vehicles in a backward-looking simulation

Optimal control is generally not possible without information about the future coming up, and it is not easy to obtain an optimal solution even though the information is given a priori. In this paper, a control concept based on Pontryagin’s Minimum Principle (PMP) is introduced as an efficient solution to generate an optimal control trajectory for Hybrid Electric Vehicles (HVEs) when the performance of the vehicles is evaluated on scheduled driving cycles at a simulation level. The main idea of the control concept is to minimize Hamiltonian, which is interpreted as equivalent fuel consumption, and the Hamiltonian is characterized by a co-state, which is interpreted as a weighting factor for the electrical usage. A key aspect of the control problem is that an appropriate initial condition of the co-state is required to satisfy the boundary condition of the problem. In this study, techniques to calculate the Hamiltonian in different hybrid configurations are introduced, and a methodology to look for the initial condition of the co-state is studied, so that the controller is able to realize a desired State Of Charge (SOC) trajectory. To address the issue, we utilize a shooting method with multiple initial conditions based on the concept of the Newton-Raphson method, and all these techniques are realized in a backward looking simulator. The simulation results show that the PMP-based control is a very efficient approach to produce the optimal control trajectory, and the performance is compared to the optimal solution solved by Dynamic Programming (DP).     

Road boundary detection and tracking for structured and unstructured roads using a 2D lidar sensor

Road boundaries can give useful information for evaluating safe vehicle paths in intelligent vehicles. Much previous research has studied road boundary detection, using different types of sensors such as vision, radar, and lidar. Lidar sensors, in particular, show advantages for road boundary extraction including high resolution and wide field of view. However, none of the previous studies examined the problem of detecting road boundaries when roads could be either structured or unstructured. In this study, we developed a road boundary detection and tracking algorithm using lidar sensing for both structured and unstructured roads. The algorithm extracts road features as line segments in polar coordinates relative to the lidar sensor. The extracted road features are then tracked with respect to a vehicle’s local coordinates using a nearest neighbor filter. The proposed algorithm accurately detected the road boundaries regardless of the road type.     

An experimental study of the effect of low-noise wheels in reducing noise and vibration

Wheel/rail interaction is a major source of railway noise. A low-noise wheel structure is developed and its effect on noise reduction is investigated. This low-noise wheel employs a rubber material inserted into the steel rim or mounted on the wheel surface. The low-noise wheel has low stiffness and a high-damping ratio compared to a solid wheel. Measurement shows that it reduces rolling and squealing. It turns out that a subway line with the proposed wheel could reduce its interior noise level by 4–5 dB(A) and vehicle vibration level by 7–8 dB. While the proposed structure seems promising in noise reduction for railway vehicles, the endurance and cost effectiveness of the low-noise wheel are yet to be verified.     

Analysis of a regenerative braking system for Hybrid Electric Vehicles using an Electro-Mechanical Brake

The regenerative braking system of the Hybrid Electric Vehicle (HEV) is a key technology that can improve fuel efficiency by 20∼50%, depending on motor size. In the regenerative braking system, the electronically controlled brake subsystem that directs the braking forces into four wheels independently is indispensable. This technology is currently found in the Electronic Stability Program (ESP) and in Vehicle Dynamic Control (VDC). As braking technologies progress toward brake-by-wire systems, the development of Electro-Mechanical Brake (EMB) systems will be very important in the improvement of both fuel consumption and vehicle safety. This paper investigates the modeling and simulation of EMB systems for HEVs. The HEV powertrain was modeled to include the internal combustion engine, electric motor, battery and transmission. The performance simulation for the regenerative braking system of the HEV was performed using MATLAB/Simulink. The control performance of the EMB system was evaluated via the simulation of the regenerative braking of the HEV during various driving conditions.     

Belt routing and safety assessment through computer simulation

Most of the research on safety belt systems has involved crash simulation that only considered a dynamic human model. However, belt routing analysis, usually known as comfort level estimation, is also an important factor in safety belt design, considering that serious injuries of the abdominal region result from the infiltration of a belt into the neck or the chest. Thus, safety belt evaluations using kinematic human models are also needed. In this paper, a belt fit simulation method is suggested. Using the proposed process, both comfort and safety analyses can be performed under the same conditions continuously, and thus the safety belt design parameters, such as the location of anchor points, dummy posture and etc., can be evaluated. In conclusion, this computer process enables a belt system design to reduce injuries.