Co-operative control for regenerative braking and friction braking to increase energy recovery without wheel lock

This paper presents a regenerative braking co-operative control algorithm to increase energy recovery without wheel lock. Considering the magnitude of the braking force available between the tire and road surface, the control algorithm was designed for the regenerative braking force at the front wheel and friction braking force at the rear wheel to be increased following the friction coefficient line. The performance of the proposed regenerative braking co-operative control algorithm was evaluated by the hardware in the loop simulation (HILS) with an electronic wedge brake on its front wheels and an electronic mechanical brake on its rear wheels. The HILS results showed that a proper braking force on the front and rear wheels on a low μ road prevented the lock of the front wheels that was connected to the motor, and maintained the regenerative braking and increased energy recovery.     

Automatic parking of vehicles: A review of literatures

Collision accidents often occur during parking or reversing cars. In allusion to this point, this paper conducts a review of literatures on automatic parking. To begin with, a brief introduction of automatic parking including its background and significance is given. Then its commercial application, research status and latest progress are summarized which include visual perception, ultrasonic sensors and radar technology, path planning, control algorithms based on fuzzy theory, neural network, image processing and recognition technology, and digital signal processing technology, etc. On further analysis, some reasonable conclusions are drawn and the future work is suggested.     

Virtual product development for an automotive universal joint

Constant velocity universal joints play a very important role in automotive drivelines. The traditional development method, based on a physical prototype and experimenting, is time consuming and costly. This test-based method does not easily identify rational design clues. Therefore, a virtual product development method, which is based on dynamics modeling and simulation, is necessary. Virtual prototyping for a universal joint has been developed using the simulation software package MSC.ADAMS. Dynamics simulation has been performed to predict and evaluate joint behaviors. This virtual product development method has been implemented by the WanXiang Group Co., which is one of the most famous Chinese automotive component manufacturers.     

Full-slip kinematics based estimation of vehicle yaw rate from differential wheel speeds

Vehicle yaw rate is a key parameter required for various active stability control systems. Accurate yaw rate information may be obtained from the fusion of some on-vehicle sensors and GPS data. In this study, the closed-form expression of the yaw rate–written as a function of front wheel rolling speeds and steering angle–was derived via kinematic analysis of a planar four-wheel vehicle on the assumption of no longitudinal slip at the both front tires. The obtained analytical solution was primarily verified by computational simulation. In terms of implementation, the 1:10th scaled rear-wheel-drive vehicle was modified so that the front wheel rolling speeds and the steering angle could be measured. An inertial measurement unit was also installed to provide the directly measured yaw rate used for validation. Preliminary experiment was done on some extremely random sideslip maneuvers beneath the global positioning using four recording cameras. Comparing with the vision-based and the gyro-based references, the vehicle yaw rate could be well approximated at any slip condition without requiring integration or vehicle and tire models. The proposed cost-effective estimation strategy using only on-vehicle sensors could be used as an alternative way to enhance performance of the GPS-based yaw rate estimation system while the GPS signal is unavailable.     

Effect of tumble-home on roof strength of a vehicle

This study reports on the effect of vehicle tumble-home (side body inclination) on roof strength. The steep inclination of the side body of a vehicle increases its roof strength. Comprehensive analysis of the impact of high roof strength driven by the steep inclination on dynamic roof strength in rollover is described. Here, we have developed a numerical model using the ADAMS, which is capable of characterizing both of the static and the dynamic roof strength. According to the FMVSS 216 protocol, we achieve the strength to weight ratio (SWR; static roof strength) by applying loading plates to the roof of a vehicle. The Controlled Rollover Impact System (CRIS) allows us to quantitatively characterize the displacements of the top end of A-pillar and B-pillar, thus determining the dynamic roof strength by comparing the results. We demonstrated that the roof intrusion was one of the most critical causes which lead to injuries of occupants fastening seat belts. Our analysis revealed that the increase of the side body inclination of vehicles enhanced the static roof strength whereas it could not reduce the roof displacement (intrusion) in the dynamic rollover.     

Loosening analysis for fastening screw of automotive door trim parts

While a screw is a fastening element that can tighten the two parts at low cost, the loosening of the screw is generated due to external forces such as repetitive load, vibration, and thermal stress. This phenomenon decreases the initial clamping force, and this can be a serious problem to the safety of the product. However, while fastening parts are handled through experiment and experience, there is a lack of research on the screw loosening of plastic fastening parts. For example, vehicles have various fastening parts. Among the fastening elements, screws are typically used for tightening parts of the vehicle door trim. Vehicle interior materials are mainly composed of plastic parts. Especially, the temperature of the vehicle interior changes from a sub-zero temperature to 100 degrees (°C) due to solar radiation. Unlike metals, plastic materials are commonly susceptible to the environment. In this study, the fastening screw of automotive door trim parts is selected. First, a screw loosening mechanism is implemented through Computer Aided Engineering (CAE) analysis and the influences of degradation are then analyzed. Secondly, the selecting method of clamping force is suggested through the analysis result of reduction according to the tightening torque.     

Automotive window seal design considering external aerodynamic load and surrogate constraint modeling

Installed between metallic DIW (Door in White) panel and nonmetallic door glass, automotive window seals has great influence on customers’ perception of NVH (Noise-Vibration-Harshness) performance. Recently, aerodynamic effect on ride comfort attracts increasing research interest. The external load causes unsteady pressure on glass, which is finally transferred to window seals and leads to complicated vibration and increases interior noise level. However, non-linearities of hyper-elastic material, rubber-glass contact and large deformation behavior make the construction of window seals constraint model much more difficult, thus impeding further analysis and optimization. A new window seal design method is proposed featuring in considering aerodynamics-induced load and nonlinear constraint. Firstly, by SST ? k ? ε (Shear Stress Transport) turbulence model, external flow field of full-scale automotive is established by solving three-dimensional, steady and uncompressible Navier-Stokes equation. With re-exploited mapping algorithm, the overall aerodynamic pressure is extracted and matched to local window as external loads for seals, thus taking into account high speed fluid-structure interaction. Secondly, based on functional equivalence and mathematical fitting, new surrogate constraint model is presented. The unitedseal CLD (Compression Load Deflection) curve is synthesized after translations and transformations from two semi-seal CLD experimental measurements of inner and outer lips. It is then fit to complex exponential function, making seal constraint equivalent to a surrogate elastic constraint with variable stiffness. Experiment is performed to verify the constraint surrogation effectiveness. Finally, case study of window seal design under high speed is investigated. After seal optimization based on the new method, windows seals’ maximal displacements have decreased. The improved seal-glass fitting status shows better NVH quality of window seal in high-speed condition.     

Performance Evaluation of Handoff-Based Cellular Traffic Monitoring Systems Using Combined Wireless and Traffic Simulation Platform

Handoff-based cellular probe technologies have been proven to be a cost-effective solution for traffic surveillance due to their low cost, large sample size, and intensive spatial coverage. At the same time, the development of reliable simulation tools that can be used to conduct a feasibility study, performance evaluation, and estimation model testing for cellular probe technologies, especially in the arterial environment, is still limited. In this study, by simulating the real-world signal delaying and wireless signal communication protocols, we establish a simulation platform for evaluating cellular probe system. The simulation platform eliminates unrealistic assumption on static and regular cell boundaries in the existing simulation tools and can provide simulation results similar to field observations. Based on the platform, we compared the performance of cellular probe system under both freeway and arterial environment. We analyzed the impact of traffic conditions, the duration of cellphone calls, and penetration rate on the handoff efficiency, handoff link speed error, and information-disseminating link speed estimation error. In addition, we also provide a detailed evaluation of the accuracy of the intersection delay estimation and the potential error sources and mechanism. The results show that the handoff-based cellular probe technologies attain good performance in traffic monitoring and the proposed simulation platform can reflect the real-world condition on an acceptable level.     

Cooling performance of 25 kW in-wheel motor for electric vehicles

The in-wheel motor used in electric vehicles was designed and constructed for an electric direct-drive traction system. It is difficult to connect cooling water piping to the in-wheel motor because the in-wheel motor is located within the wheel structure. In the air cooling structure for the in-wheel motor, an outer surface on the housing is provided with cooling grooves to increase the heat transfer area. In this study, we carried out the analysis on the fluid flow and thermal characteristics of the in-wheel motor for various motor speeds and heat generations. In order to resolve heat release, the analysis has been performed using conjugate heat transfer (conduction and convection). As a result, flow fields and temperature distribution inside the in-wheel motor were obtained for base speed condition (1250 rpm) and maximum speed condition (5000 rpm). The thermo-flow analysis of the in-wheel motor for vehicles was performed in consideration of ram air effect. Also, in order to improve cooling effect of the motor, we variously changed geometries of housing. Therefore, we confirmed the feasibility of the air cooling for the motors of 25 kW capacity with housing geometry having cooling grooves and investigated the cooling performance enhancement. We found that the cooling effect was most excellent, in case that cooling groove direction was same with air flow direction and arranged densely.     

汽车制动系统摩擦材料的开发

在发生紧急情况时,每个人都希望自己的车能配备如防抱死制动系统 (ABS)、牵引力控制系统,及其它保证较短制动距离的动态控制装置。同时,由于每一代的新车型比前代更大、更重、更快,对用于制动的摩擦部件的要求也越来越高。开发性能优良的摩擦材料要求供应商有丰富的专业知识与经验。