Generating cutter paths for marine propellers without interference and gouging

We generate cutter paths free of interference and gouging for manufacturing model propellers using a five-axis numerical control (NC) machine. Our approach is faster than using a general-purpose computer-aided design (CAD)/computer-aided manufacturing (CAM) system. A roughing cut is made using only three axes for efficiency, and the finishing cut is made using all five axes to avoid collisions. Elements of the cutter path that might produce gouging are eliminated and the pose of the cutter is adjusted to eliminate interference. A number of models, including surface-piercing propellers, have been manufactured.     

三维测量数据的钢结构虚拟装配过程仿真系统(英文)

The virtual erection simulation system was explained for a steel structure including ship and ocean plant blocks.The simulation system predicted the erection state to optimize any gap or overlap of blocks based on 3-D measurement data.The blocks were modified(cut) on the basis of the simulation result on the ground before erecting them by crane.The re-cutting process was not required and the blocks were erected into a mother ship speedily.Therefore,the erection time is reduced,increasing the dock turnover.     

Practically applicable devices for blocking the gap flow of a horn rudder to reduce rudder cavitation and their verification through numerical simulations

Rudder cavitation causes serious damage to the rudder and affects the safety and cost-effectiveness of a ship. In recent applications, a semicircular prismatic bar protruding beyond the concave surface of the horn facing the gap, located along the center-plane of the rudder, has been used to lessen the gap flow between the horn and the movable portion of the rudder system. Previous numerical studies with this single bar indicate that it can noticeably reduce rudder cavitation. In the present study, a pair of bars for blocking the vertical gaps, which are attached symmetrically to the center-plane on opposite convex surfaces of the movable portion, is suggested for circumventing the difficulties that arise in the practical application of single centre bars. Placed near the outer edges of the gap, the bars are are easily accessible at the maximum rudder angle to allow simple installation during routine ship maintenance. An additional blocking disk is inserted on top of the pintle block, blocking the horizontal gaps. Three-dimensional computations are conducted with these combined devices and the results show that the devices are remarkably efficacious in reducing rudder gap cavitation.     

Development of active front wheel steering control system keeping stable region in driving phase diagram

This paper presents a new active steering control system based on driving phase diagram (β _fr ?δ _f diagram). In order to make state variables to follow those of nominal vehicle model that was developed under no consideration of disturbance, Quadratic Programming Problem (QPP) is formulated, where time varying objective function minimizes the differences between nominal and actual parameters. The steering characteristic in active steering control system changes when the vehicle faces disturbance such as crosswind and flat tire, and driver tries to counteract it after recognizing the change. The proposed method defines a stability region on β _fr ?δ _f diagram. In order to make β _fr and δ _f remain in the stability region, a new model predictive controller is proposed. While conventional controllers are restrictive to satisfy the β _fr ?δ _f diagram based stability condition, the proposed controller ensures solution space and also plays a direct role to minimize the evaluation function in the constrained optimal control problem.     

Parallel model based fault detection algorithm for electronic parking brake system

This paper describes a parallel model-based fault detection algorithm for an electronic parking brake (EPB) system, which consists of an electronic control unit with built-in current sensor and braking force sensor. For the EPB system to supply sufficient parking force to a vehicle, the parking force sensor is of utmost importance. If a fault occurs in this sensor, sufficient parking force may not be supplied, thereby seriously threatening the safety of the vehicle. Thus, a fault detection method is required for the parking force sensor of the EPB system to improve the safety of vehicles. For this purpose, a highly reliable fault detection method is needed to detect abnormal fault signals, which cannot be detected by the existing on-line sensor monitoring fault detection methods. This paper proposes a novel parallel model-based fault detection algorithm for the EPB system, which compares the physical sensor data with the mathematical model, the fuzzy model, and the neural network model at the same time. In order to reduce false alarms, the magnitude of thresholds and the operation counts are changed adaptively. When the proposed parallel model-based fault detection algorithm detects severe failures of the force sensor, it warns the driver in advance to prevent accidents due to the failures. The proposed algorithm is verified by hardware-in-theloop simulations in various situations.     

Loosening analysis for fastening screw of automotive door trim parts

While a screw is a fastening element that can tighten the two parts at low cost, the loosening of the screw is generated due to external forces such as repetitive load, vibration, and thermal stress. This phenomenon decreases the initial clamping force, and this can be a serious problem to the safety of the product. However, while fastening parts are handled through experiment and experience, there is a lack of research on the screw loosening of plastic fastening parts. For example, vehicles have various fastening parts. Among the fastening elements, screws are typically used for tightening parts of the vehicle door trim. Vehicle interior materials are mainly composed of plastic parts. Especially, the temperature of the vehicle interior changes from a sub-zero temperature to 100 degrees (°C) due to solar radiation. Unlike metals, plastic materials are commonly susceptible to the environment. In this study, the fastening screw of automotive door trim parts is selected. First, a screw loosening mechanism is implemented through Computer Aided Engineering (CAE) analysis and the influences of degradation are then analyzed. Secondly, the selecting method of clamping force is suggested through the analysis result of reduction according to the tightening torque.     

Grille design for passenger car to improve aerodynamic and cooling performance using CFD technique

Grille opening shape for small passenger car is designed numerically by using parametric study. Key geometric parameters to design a grille opening configuration are represented by vertical height, horizontal width, size, linear deformation, position, and blockage. Numerical study investigates the effects of those key parameters on the aerodynamic drag and the grille inlet flow rate, which are very important to the aerodynamic performance as well as the powertrain cooling performance of the car. Flow simulations are performed at the velocity of 110 km/h inflow condition. The outflow boundary condition is implemented by pressure outlet condition of atmospheric pressure. Moving wall condition of 110 km/h is set on the ground.     

Cooling performance of 25 kW in-wheel motor for electric vehicles

The in-wheel motor used in electric vehicles was designed and constructed for an electric direct-drive traction system. It is difficult to connect cooling water piping to the in-wheel motor because the in-wheel motor is located within the wheel structure. In the air cooling structure for the in-wheel motor, an outer surface on the housing is provided with cooling grooves to increase the heat transfer area. In this study, we carried out the analysis on the fluid flow and thermal characteristics of the in-wheel motor for various motor speeds and heat generations. In order to resolve heat release, the analysis has been performed using conjugate heat transfer (conduction and convection). As a result, flow fields and temperature distribution inside the in-wheel motor were obtained for base speed condition (1250 rpm) and maximum speed condition (5000 rpm). The thermo-flow analysis of the in-wheel motor for vehicles was performed in consideration of ram air effect. Also, in order to improve cooling effect of the motor, we variously changed geometries of housing. Therefore, we confirmed the feasibility of the air cooling for the motors of 25 kW capacity with housing geometry having cooling grooves and investigated the cooling performance enhancement. We found that the cooling effect was most excellent, in case that cooling groove direction was same with air flow direction and arranged densely.