Simulation of city bus performance based on actual urban driving cycle in China

This paper establishes the simulation model of a city bus on the basis of the EQ6110 bus prototype and its experimental data. According to the actual urban driving cycle, the fuel economy and the traction performance of the EQ6110 city bus have been simulated, and factors such as the driving cycle, the loss of power to engine accessories, the gear-shifting strategy, the fuel shut-off strategy of the engine, etc., which influence on the bus’s fuel economy, are also quantitatively analyzed. Some conclusions are drawn as follows: (1) driving cycles have a great influence on the fuel economy of a city bus; (2) under the typical urban driving cycle of the public bus in China, the engine fuel shut-off strategy can save about 1 to 1.5 percent of the fuel consumption; and (3) the optimized gear-shifting rules can save 6.7 percent of the fuel consumption. Experimental results verify that the fuel economy for the EQ6110 public bus is improved by 7.2 pecent over the actual Wuhan urban driving cycle of the current public bus in China.     

Fatigue design for plug/ring type gas welded joints of sts301l including welding residual stresses

This paper presents a fatigue design method for plug and ring type gas welded joints, which incorporates welding residual stress effects. A non-linear finite element analysis (FEA) was first performed to simulate the gas welding process. The numerically predicted residual stresses of the gas welds were then compared to experimental results measured using a hole drilling method. In order to evaluate the fatigue strength of the plug and ring type gas welded joints, a stress amplitude (σ _a ) _R taling the welding residual stress of the gas weld into account was introduced and is based on a modified Goodman equation incorporating the effect of the residual stress. Using the stress amplitude (σ _a ) _R , the ΔP-N _f relations obtained from fatigue tests for plug and ring type gas welded joints having various dimensions and shapes were systematically rearranged into (σ _a ) _R -N _f relations. It was found that the proposed stress amplitude (σ _a ) _R could provide a systematic and reasonable fatigue design criterion for the plug and ring type gas welded joints.     

Prediction of fatigue life and estimation of its reliability on the parts of an air suspension system

Air suspension systems have been implemented in various commercial vehicles, such as buses and special purpose trucks, because of the comfortable ride and easy height control. An evaluation of the durability of vehicle parts has been required for service life and safety starting in the early stages of design. The cyclic load applied to the vehicle can cause fatigue failure of parts, such as the suspension frame. This paper presents a method to predict the fatigue life of the suspension frame at the design stage of the air suspension system used in a heavy-duty vehicle. To estimate the fatigue life using the SN method, the Dynamic Stress Time History (DSTH) is necessary for the part of interest. DSTH can be obtained from the results of the flexible body dynamic analysis using the Belgian road simulation and the Modal Stress Recovery (MSR) method. Furthermore, the reliability of the predicted fatigue life can be evaluated by considering the variations in material properties. The probability and distribution of the expected life cycle can be obtained using experimental design with a minimum number of simulations. The advantage of using statistical methods to evaluate the life cycle is the ability to predict replacement time and the probability of failure of mass-produced parts. This paper proposes a rapid and simple method that can be effectively applied to the design of vehicle parts.     

Lane-following method for high speed autonomous vehicles

This paper presents a steering control method for lane-following in a vehicle using an image sensor. With each image frame acquired from the sensor, the steering control method determines target position and direction, and constructs a travel path from the current position to the target position either as an Arc-path or S-path. The steering angle is calculated from the travel path thus generated, and the vehicle follows the travel path via motor-control. The method was tested using a vehicle dubbed as KAV (Korea Autonomous Vehicle) along an expressway (Seoul Inner Beltway) trajectory with a variety of radii (50 m ∼ 300 m) while traveling at a speed of 60 km/h to 80 km/h. Compared with an experienced human driver, the method showed little much difference in performance in terms of lane-center deviation. The proposed method is currently employed for high speed autonomous driving as well as for stop and go traffic.     

Automotive structure vibration with component mode synthesis on a multi-level

The recursive component mode synthesis method (RCMS) has been implemented for the finite element analysis model of an automobile structure as an efficient free vibration analysis tool. The RCMS method is intended to obtain a better performance relative to the block Lanczos method, which is a traditional method in the industry of obtaining eigenvalues, while obtaining the acceptable accuracy. A numerical example of the automobile finite element model demonstrates the outstanding performance of RCMS compared to the block Lanczos method.     

Fault detection method for electric parking brake (EPB) systems with sensorless estimation using current ripples

A fault detection method with parity equations is proposed in this paper. Due to its low cost implementation, the velocity of the motor is not measurable in electric parking brake (EPB) systems. Therefore, residuals are not reliable when estimating the motor velocity with a low-resolution encoder. In this paper, we propose a fault detection method with sensorless estimation using current ripples that estimates the position and velocity of the motor by detecting periodical oscillations of the armature current caused by rotor slots. In addition, this method can estimate the position and velocity of the motor with less computational effort than a state observer. Moreover, the method is less sensitive to motor parameters than model-based estimation methods. The effectiveness of this method is validated with experimental data, and the simulation results show that various faults have their own residual patterns. Therefore, we can detect the presence of faults by monitoring the residual signals.     

Development of electrostatic diesel particulate matter filtration systems combined with a metallic Flow-Through Filter and electrostatic methods

A 3000 cc diesel engine attached to an engine dynamo was used to test three newly developed electrostatic Diesel Particulate matter filtration Systems (DPS 1, 2, and 3) under four steady-state engine operating conditions: idle, 2000 rpm with no load, and 2000 rpm under 25% and 50% loads. Of the two developed alternatives, DPS 1 and DPS 2, DPS 2 comprises an ionization section, electrostatic field additional section and Flow-Through Filter (FTF), which achieved almost 90% removal of particulate matter (PM) under the engine’s operating conditions, and the efficiency of the FTF was maintained between 20% and 50%. Comparing the long-term performance of DPS 2 and DPS 3 (effectively a serial combination of two DPS 2s) with a commercially-available Diesel Particulate Filter (DPF), the DPS 2 and DPS 3 achieved almost the same efficiency for removing PM as the DPF but had significantly improved (75%∼90% lower) differential pressure drops.     

Application of slim A-pillar to improve driver’s field of vision

The importance of vehicle safety cannot be exaggerated in today’s mobile societies. Many manufacturers, associates related to vehicles and universities make an effort to improve vehicle safety by developing new technologies, applying high strength steel to the body structure etc. However, the majority of these efforts are focused on decreasing injury. It is absolutely important to minimize injury, but a more important aspect is coping with vehicle accidents. That is, As undeniably important as it is to minimize potential injuries, it is critical that experts focus on developing ways to keep drivers out of situations likely to lead to crashes in the first place. The purpose of this paper is to determine what the most critical factor is when coping with an unfamiliar driving situation. The answer is to provide a wide-open field of vision, especially for the driver. The driver’s field of vision is obstructed by the vehicle’s A-pillar. To solve this, the A-pillar obstruction angle, which is the angle between the driver’s eyes and the A-pillar should be decreased. This paper purposes three-methods for decreasing this angle structurally and applying a slim A-pillar which is as the best solution to decrease the A-pillar obstruction angle and ensure the drivers field of vision at the same time     

Development of a new sound metric for impact sound in a passenger car using the wavelet transform

Vehicles can experience impacts due to harsh road conditions. Contact with an uneven road surface causes vehicles to vibrate, which generates a loud impact sound. The attenuation of such noise is important because car passengers may complain about the impact noise. However, perfect removal of impact noise is not possible because most of it is caused by external conditions. More research is needed on the objective attributes of impact noise; however, the problem of impact noise is not a simple matter because impact noise is transient in nature and reaches a high level instantaneously. In this paper, a new objective attribute of impact noise is designed using the wavelet transform, which is appropriate for analyzing nonstationary signals, such as an impact signal. The usefulness of the new objective attribute, which is a sound metric, is examined by comparing the mean subjective ratings for real impact noise in passenger cars. The new sound metric has better correlation with the mean subjective rating than currently existing sound metrics.     

Design of power split transmission: Design of dual mode power split transmission

The power split type hybrid system transmits engine power by dividing it into the electrical unit and the mechanical unit. Its power transmission efficiency is highest at the mechanical point (MP), where the full power is transmitted to the mechanical unit. In this study, the equation for the MP was derived for the gear ratios of a general 4-node lever model. The MP characteristics for the transmission ratio (TR) of the input split and compound split structures were examined using the equation derived. Using the examined input split and compound split structures, a systematic design method for the dual mode power split transmission was proposed. In the dual mode power split transmission, the MP could be positioned at the desired TR, and the input split and compound split modes could be selectively used according to the clutch combination, which leads to the operation of the vehicle within a high system efficiency range.