Improved method for analyzing automotive transmission parts (shaft/gear) manufactured using the warm shrink fitting process

There are three sub-processes associated with the assembly of an automobile transmission: heat fitting, shrink fitting, and combination fitting. In the heat fitting stage, the gear is heated to a specified temperature and then squeezed towards the outer diameter of the shaft. The stress of the heat-fitted gear depends on the yield strength of the gear. In the shrink fitting process, the gear is typically squeezed towards the shaft at room temperature using a press. An alternate method, known as warm shrink fitting, heats the already warm gear and safely squeezes it toward the shaft. The warm shrink fitting process for automobile transmission parts is becoming more commonplace, but the additional heating can cause the dimensions of the assembled parts (shaft/gear) to change with respect to both the outer diameter and the profile of the gear. As a result, there may be additional noise and vibration between gears. To address these problems, we analyzed the warm shrink fitting process using the contact pressure caused by fitting interference between the outer diameter of the shaft and the inner diameter of the gear, fitting temperature, and the profile tolerance of the gear as design parameters. In this study, a closed form equation for predicting the contact pressure and fitting load is proposed. This equation is used to develop an optimization technique for the warm shrink fitting process. The reliability of the model was verified using experimental results measured in the field, and FEM with thermal-structural coupled field analysis. Actual loads measured in the field showed good agreement with the results obtained by theoretical and finite element analysis, and expansion of the outer diameters of the gears agreed well with the results.     

Simulation des temps de parcours du transport ferroviaire régional du bassin de vie stéphanois dans le cadre du projet Bahn.Ville

The French-German research project Bahn.Ville, dealing with Rail oriented development and intermodality in German and French urban regions, has consisted in identifying the principles and factors of success of an urban development oriented towards rail, and in testing them in the agglomeration of Saint-Étienne. One of the research-actions focussed on identifying and anticipating the potential impacts in terms of urban development of a new transport system, of the tram-train type, on an existing railway line. The effect of the insertion of new stops on the global journey time is one of the criterion of the evaluation of new stops. A simulation method of the journey times is presented in this paper. The interest and the limits of this approach, regarding the rolling stock choice and the insertion of new stops, are emphasized.     

Book reviews

Road haulage licensing and EC Transport Policy. By K. J. Button. (Aldershot: Gower Publishing Co., 1984.) [Pp.127.] £14.50.

Bicycles and Public Transportation: New Links to Suburban Transit Markets. By Michael A. Replogle. (Bicycle Federation, Washington DC, 1983.) [Pp. 171.] US$15.95.

Urban Transport in ASEAN. By V. Setty Pendakur. (Institute of Southeast Asian Studies — Research Notes and Discussions Papers Series No. 43, 1984.) [Pp. 65] $4.50 ISBN 9971–902–67–2.

The World Railway System. By Bernard de Fontgalland (Cambridge Univerisity Press, 1984.) [Pp. 209.] £16.00.     

Book reviews

Improving Railway Financial Performance. By M. E. Beesley and P. B. Kettle. (Aldershot: Gower, 1985.) [Pp. 108.] £15–00.     

A review of the European Union shipping policy

It is the aim of the European Union to develop a transport policy that supports its economic and sustainable growth and where the concept of sustainable mobility is a driver in the development of such policy. To achieve this goal, the European Union (EU) is promoting the shift of goods to unused existing capacity in rail and sea modes. As such, it is the objective of this paper to carry out a review of the European shipping policy at a time when the EU Member-States are suffering from high levels of congestion, noise and pollution that not only affect the environment but also the quality of life of all citizens. This paper considers the development of EU shipping policy in three stages.     

Forecasting fishing vessel responses in coastal areas

A system for forecasting the operability of ships was developed by extending a wave forecasting system with the ship responses to the forecast sea states. The system produces 4-day wave forecasts in an implementation for the Portuguese Exclusive Economic Zone, where the vessels’ seakeeping performance is forecast, although the method presented could well be applied to any other coastal region. The proposed procedure requires the knowledge of the transfer functions for different ship speeds and headings. The computations are made for two different types of fishing vessels that currently operate in the Portuguese coast. Ship motions and derived responses are evaluated with a strip theory code and compared with the prescribed values of relevant seakeeping criteria that represent the limit conditions that still allow standard operational conditions for those vessels. For each forecast sea state at each grid point at a given time, the response spectrum is calculated and operability indexes are computed and compared with the maximum allowed values for a specific operation criterion. The results are presented as operational index maps for various areas of the Portuguese coast, and the information provided by system will help ship masters to plan the operation of their ships, namely to decide the areas to operate in anticipation. In this way, they can identify areas in which the level of operationally of their ships will be degraded due to weather conditions and avoid them.     

Influence of long-wavelength track irregularities on the motion of a high-speed train

Vertical track irregularities over viaducts in high-speed rail systems could be possibly caused by concrete creep if pre-stressed concrete bridges are used. For bridge spans that are almost uniformly distributed, track irregularity exhibits a near-regular wave profile that excites car bodies as a high-speed train moves over the bridge system. A long-wavelength irregularity induces low-frequency excitation that may be close to the natural frequencies of the train suspension system, thereby causing significant vibration of the car body. This paper investigates the relationship between the levels of car vibration, bridge vibration, track irregularity, and the train speed. First, this study investigates the vibration levels of a high-speed train and bridge system using 3D finite-element (FE) transient dynamic analysis, before and after adjustment of vertical track irregularities by means of installing shimming plates under rail pads. The analysis models are validated by in situ measurements and on-board measurement. Parametric studies of car body vibration and bridge vibration under three different levels of track irregularity at five train speeds and over two bridge span lengths are conducted using the FE model. Finally, a discontinuous shimming pattern is proposed to avoid vehicle suspension resonance.     

Tex13基因非放射性原位杂交探针的制备

目的研究制备地高辛(DIG)标记的Tex13(testis expressed gene 13)基因非放射性原位杂交探针,用于检测小鼠性腺Tex13基因的表达。方法采用RT-PCR方法扩增Tex13靶序列,将其插入带SP6和T7 RNA聚合酶启动子的pGEM-T Easy质粒,转入大肠杆菌DH10B,经蓝白斑筛选获得重组质粒,用T7和SP6引物对重组质粒进行PCR扩增,以此PCR产物为模板,以DIG RNA Labeling Mix为底物,经SP6 RNA聚合酶和T7 RNA聚合酶体外转录,分别制备DIG标记的反义链和正义链RNA探针。结果应用正常小鼠睾丸组织非放射性原位杂交实验,证实制备的探针具有较高的特异性和敏感性。结论 DIG标记Tex13基因杂交探针的成功制备,为进一步研究Tex13基因在小鼠性腺中的表达定位和发育规律以及它在减数分裂过程中的作用提供了实验基础。     

模腔注射模拟显式算法中对流项作用的评估

为研究Navier-Stokes方程中对流项对粘性流注射模拟结果的影响,在基于矢量化显式算法模拟软件中加入对流作用项.应用修正后的软件模拟两个典型的注射填充过程的算例,并与相应的实验比较.对模拟和实验结果的比较表明,对流项对粘性流注射填充过程和的其中的自由表面形状的模拟结果影响可以忽略.