An Inverse Technique for Determining the Material Property Parameters of Sheet Metal After Stamping

鉴于通常的拉伸试验不适用于测定冲压成型后板材因产生塑性变形而改变了的特性参数,提出一种此类问题的反求方法.它采用材料的加工硬化模型进行正问题计算,通过试验数据与仿真数据构成的最小二乘误差方程式建立反问题模型.最后通过一种实际冲压件的试验验证了该方法的有效性.     

An Intelligent Master Model of Computer Aided Process Planning for Large Complicated Stampings

Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning （CAPP） for large complicated stampings has been developed based on knowledge based engineering （KBE） and feature technology. This innovative model consists of knowledge base （KB）, process control structure （PCS）, process information model （PIM）, multidisciplinary design optimization （MDO）, model link environment （MLE） and simulation engine （SE）, to realize process planning, optimization, simulation and management integrated to complete intelligent CAPP system. In this model, KBE provides knowledge base, open architecture and knowledge reuse ability to deal with the multi-domain and multi-expression of process knowledge, and forms an integrated environment. With PIM, all the knowledge consisting of objects, constraints, cxtmricncc and decision-makings is carried by object-oriented method dynamically for knowledge-reasoning. PCS makes dynamical knowledge modified and updated timely and accordingly. MLE provides scv. cral methods to make CAPP sysmm associated and integrated. SE provides a programmable mechanism to interpret simulation course and result. Meanwhile, collaborative optimization, one method of MDO, is imported to deal with the optimization distributed for multiple purposes. All these make CAPP sysmm integrated and open to other systems, such as dic design and manufacturing system.     

18—8奥氏体不锈钢焊接接头冲压性能的试验研究

对带有焊缝的１８－８奥氏体不锈钢试件进行了冲压性能试验研究，结果表明，焊接试样由于各区的硬度、强度和组织结构差异较在，因而与母材相比，其冲压性能的相关参数及胀形性能，变形扩散性能等主要冲压性能指标较差，在进行焊－冲联合工艺时必须给予充分重视。     

Punching Shear Behavior of RC Slab-Column Connections with Nonrectangular Columns

This paper present an experimental study on the RC slab-colunm connections with nonrectangular colunms, namely cross-shaped column, T-shaped column and L-shaped column. The punching shear deformation and strength characteristics of slab-column connections with nonrectangular columns under punching shear load are investigated. Nine specimens with the three kinds of nonrectangular columns and two reference specimens with square columns are tested. The tested ultimate loads, deformations, and failur emodes of specimens are presented and discussed. Test results reveal that the punching shear strength and ductility of the connections with nonrectangular columns are higher than those of the corresponding connections with square columns, and also prove that the application of nonrectangular columns to flat-plate structure was feasible. Based on the test results, one method of calculating punching shear strength of connections with nonrectangular columns is proposed, which conforms with the current design practice of China. The test results on the punching shear strength are compared with the predictions of the formulas proposed by codes of several different countrie; and the predictions given by ACI code and China code are found to be conservative as the reinforcement ratio is increased.     

汽车碰撞CAE技术中几个尚未解决的问题

综述了汽车碰撞及汽车覆盖件冲压成形CAE技术研究概况，介绍了常用CAE软件的基本情况，从汽车覆盖件冲压成形CAE技术的角度出发，提出了汽车碰撞CAE技术中存在的几个没有解决好的问题，包括壳单元的畸变、复杂模型中单元积分的阶、材料的开裂准则及冲压成形过程对材料性能的影响等问题。这已经影响了汽车碰撞CAE的应用，希望这些问题能够早日得到解决。     

汽车横梁冲压工艺编制技巧

汽车横梁一般都是采用冲压加工方法生产.编制合理的冲压工艺流程是汽车横梁品质的保证,因此如何编制低成本,高品质的冲压工艺流程是确保汽车横梁质量的重要基础.从汽车横梁的常见缺陷入手,阐述了横梁的冲压工艺编制和模具设计中的要点.     

汽车顶盖冲压成型的CAE模拟研究

采用DYNAFORM软件对某汽车顶盖进行了有限元分析,研究了摩擦因数、模具间隙、材料参数等因素对该零件成型的影响.结果表明,凹模与板料之间的摩擦因数对该汽车顶盖的成型影响最大:凸模与板料之间的摩擦因数对该零件变形均匀性影响最大,改善凸模与板料之间的润滑条件可以显著提高顶盖的变形均匀性:应变硬化指数n对该零件成型的安全裕...     

汽车覆盖件表面暗坑缺陷浅析

表面暗坑缺陷是汽车覆盖件冲压成形中的主要质量问题之一。它直接影响的就是轿车的外观,一些面积较大、位置特殊的暗坑也体现出制件刚性和强度的不足。本文就汽车覆盖件表面暗坑这一缺陷进行了分析并举例制定解决措施。     

基于白光检测技术的汽车覆盖件冲压数值模拟可行性研究

针对目前冲压CAE分析结果无法准确预测某些成形缺陷的问题,提出了运用白光检测技术获取高精度调试后模具型面点云数据做为模拟分析工具的方法,采用板材成形有限元分析软件对汽车覆盖件行李箱外板拉延进行了模拟分析。模拟结果表明,采用合理的扫描点云数据、真实的板料力学性能参数和成形工艺参数,可获得与实际生产相近的模拟结果,有利于进一步提高数值模拟的准确性和可靠性。