激光焊接技术在载货车驾驶室顶盖柔性制造中的应用研究

将激光焊接技术应用在载货车驾驶室试制中的柔性制造，利用进口的三维五轴CO2激光加工机成功地完成了大型三维驾驶室顶盖激光对接焊，试制的顶盖完全达到产品图纸要求。研制了顶盖激光切割、焊接专用夹具，并针对车身常用裸板和镀锌钢板进行了工艺试验。     

Dynamic simulation of train–truck collision at level crossings

Trains crashing onto heavy road vehicles stuck across rail tracks are more likely occurrences at level crossings due to ongoing increase in the registration of heavy vehicles and these long heavy vehicles getting caught in traffic after partly crossing the boom gate; these incidents lead to significant financial losses and societal costs. This paper presents an investigation of the dynamic responses of trains under frontal collision on road trucks obliquely stuck on rail tracks at level crossings. This study builds a nonlinear three-dimensional multi-body dynamic model of a passenger train colliding with an obliquely stuck road truck on a ballasted track. The model is first benchmarked against several train dynamics packages and its predictions of the dynamic response and derailment potential are shown rational. A geometry-based derailment assessment criterion is applied to evaluate the derailment behaviour of the frontal obliquely impacted trains under different conditions. Sensitivities of several key influencing parameters, such as the train impact speed, the truck mass, the friction at truck tyres, the train–truck impact angle, the contact friction at the collision zone, the wheel/rail friction and the train suspension are reported.     

某内燃机车司机室声固耦合噪声仿真分析

建立某内燃机车的白车身声固耦合有限元模型,对司机室的结构模态、空腔的声学模态以及声固耦合模态进行了分析计算,并在柴油机安装梁处施加单位激励载荷,对司机室前200 Hz的振动及声场响应进行计算分析.针对声场响应的仿真计算结果对声压的峰值产生的原因进行了详细的分析.结果表明:在91、119、131、143、170、198 Hz处由于司机室壁板共振产生了明显的声压峰值,在116、131、143以及164Hz处由于声固耦合使得声压级骤增,需要在实际操作中对该频域加以控制.     

高顶双卧重型卡车改装设计

论述了汽车改装业的现状和发展趋势,详细介绍了东风EQ1411型高顶双卧重型卡车车身改装设计的原则、过程和特点。     

Failure mode and effects analysis of dual levelling valve airspring suspensions on truck dynamics

Failure mode and effects analysis are performed for a dual levelling valve pneumatic suspension to determine the effect of suspension failure on tractor–semi-trailer dynamics, using a detailed model of suspension pneumatics coupled with a truck dynamic model. A key element of failure analysis in suspensions with one or two levelling valves is determining the effect on the vehicle body roll when one or more failures occur. The failure modes considered are mainly the suspension pneumatic components, including clogged levelling valve, bent control rod, disabled lever arm, and punctured or leaking connectors and pipes. The pneumatic suspension is modelled in AMESim, with critical parameters established through component testing. Upon validating the AMESim component model experimentally, the pneumatic suspension model is integrated into TruckSim for studying the consequences of suspension failure on truck dynamics. The simulation results indicate that the second levelling valve in a dual-valve arrangement brings a certain amount of failure redundancy to the system, in the sense that when one side fails, the other side can compensate for the failure. Equipping the trailer with dual levelling valves brings an additional stabilising effect to the vehicle in the event of tractor suspension failure.     

重型汽车低附着路面制动稳定性的仿真研究

文章利用trucksim重型汽车动力学仿真软件,对六轮双轴重型汽车在低附着路面左右车轮附着系数不一致情况下进行紧急制动的行驶工况进行了仿真研究。研究结果表明在低附着路面进行紧急制动时,对制动轮进行制动压力控制,有ABS控制的重型汽车比没有ABS控制的重型汽车具有更好地行驶稳定性。但在低附着路面上,有ABS控制的重型汽车比没有ABS控制的重型汽车的制动距离增加了很多,这对重型汽车的行车安全性非常不利。     

某重型卡车全浮式驾驶室悬置系统设计

结合整车对全浮式驾驶室悬置系统的总体要求,利用理论计算、动力学仿真、有限元分析等方法进行各种工况模拟以及悬置性能分析,确保悬置系统各方面满足设计要求。实际样车在不同路况、速度下验证了悬置系统隔振率、平顺性、可靠性满足设计要求。通过对设计过程的总结,形成了一套驾驶室悬置系统设计方法、明确了性能评价指标和相关试验要求。     

新型集装箱汽车衡称重技术与误差分析研究

为了对一辆集卡装载的2个20英尺集装箱进行分别称重,设计了新的汽车衡结构,推导出计算公式并进行实验验证,得到了一种可以保证作业安全且能为港口和货主接受的集装箱汽车衡称重方法。     

计及导向摆臂约束的重型货车驾驶室俯仰平面动力学模型

传统的重型货车驾驶室俯仰平面动力学模型没有考虑悬置导向机构的影响,仅能粗略计算驾驶室垂向和俯仰响应,无法计算驾驶室质心的纵向振动特性,因而其仿真精度较低,且在实际工程应用中受到了限制.为提高模型精度并拓宽其工程应用范围,创建了考虑导向摆臂约束作用的驾驶室俯仰平面动力学模型,分析了摆臂导向机构的约束特性.在此基础上,通过...