艉轴腐蚀焊补修复工艺介绍

文章以某舰为例介绍了对艉轴腐蚀进行焊补修复的工艺,该工艺的优点是修补层能与母材完全熔合,能恢复艉轴由于腐蚀而损失的承载强度等,难点在于如何控制焊接变形和确保焊接强度。     

FOPID在船舶焊缝跟踪控制中的应用

针对船用焊接机器人焊缝跟踪问题,提出一种分数阶比例积分微分(Fractional Order Proportion Integration Differentiation,FOPID)控制技术.根据FOPID控制原理,设计FOPID控制器.针对FOPID特有的控制参数λ和μ,通过阶跃响应试验确定最佳论域范围,优化设计F...     

中厚板高强钢冷热多丝复合埋弧焊热循环参数测量

为解决中厚板高强钢埋弧焊(Submerged Arc Welding, SAW)焊缝热影响区(Heat Affected Zone, HAZ)热循环参数准确测量难题，自主研制多通道热电偶测温软/硬件系统，测量并比较不同焊丝组合(单丝和冷热多丝复合)对应的焊缝HAZ热循环主要参数。试验结果表明：与单丝SAW工艺相比，冷热多丝复合SAW工艺可解决SAW较大热输入产生的焊缝HAZ脆化问题，提高焊缝组织性能和焊接质量；在中厚板高强钢焊接过程中，冷热多丝复合SAW工艺可为温度场数值模拟计算分析提供实测数据，为各种工艺参数的确定与优化、焊缝HAZ的组织性能改善提供必要的理论基础。     

基于数字射线检测的船舶焊缝无损检测应用

以数字射线（Digital Radiography，DR）检测与常规射线检测为对象，研究在船舶建造过程中使用DR检测部分替代常规射线检测的可行性和实用性。采用板对接试件和管对接试件进行试验，对比DR检测与常规射线检测的特点、优势、不足和成本，发现船舶建造过程中的较多检测场景均契合DR检测要求，DR检测优势较好地得到发挥，确定可使用DR检测在船舶建造内场作业的拼板焊缝检测和管系焊缝检测中替代常规射线检测。     

船体外板大拼接焊缝高效无尘喷砂除锈器

为适应船体外板大拼接焊缝大范围高效环保喷砂除锈,开发大腔室多枪旋转高效无尘喷砂器,并对其气固两相流特性进行研究.将整个喷砂过程置于一个直径100.0 m m以上的密闭腔室,采用单/双喷砂枪通过电机高速旋转喷枪对工件表面进行喷砂,并基于真空负压对反弹的磨料和冲蚀掉的铁锈、油污、粉尘等进行回收、分离和循环再利用.采用基于欧...     

Improving the fatigue life of large offshore foundations

Offshore foundations are subject to fatigue due to wind and wave loads during their lifetime. Post-weld treatment is a group of techniques well known to improve the fatigue life. This study investigates how this is applicable for large structures, i.e. a 2.4 meter jacket T-node. A large scale empirical study was performed and results were obtained from a SN-diagram based on three repetitions and supported by a theoretical background. The as welded samples performed as expected and on the safe side of the category 56 line. Unexpectedly, the burr grinded samples showed no improvement and had an evidently larger variance. Both ultrasonic impact treatment and especially pneumatic impact treatment showed improvements, but did not reach the expected category 125 line. The results were substantiated with strain-gauge measurements for hot spot analysis. The obtained results on fatigue life improvements give rise to apply post weld treatment in an industrial scale for offshore construction. However, it also brings up the discussion of the necessity to redesign structures in order to automate the treatment in a cost efficient manner.     

异质结构焊缝检测的相控阵超声全聚焦算法优化

船舶异质结构焊缝检测的相控阵超声全聚焦算法信噪比高、适应性强，但该算法存在超大计算量和伪影等诸多问题。依据声束指向性提出该算法的优化方案。过滤非声束指向性声场中的重构点可大幅提升计算速度，并可优化相同路径默认调取全矩阵中同一幅值的伪影问题。将优化算法用于异质结构，获得高效高质量的检测结果，为满足铝钛钢复合接头大批量在线无损检测的工程需求提供思路。     

自动生产线环焊缝数字射线检测透照布置设计

在环焊缝数字射线自动检测过程中，透照布置直接影响检测质量。针对自动生产线中常用的单壁单影和双壁单影透照，根据检测安全要求、检测质量要求和检测效率要求，对透照布置的工艺设计方法和质量控制指标计算方法展开讨论。