铝合金车轮花键套连接性能研究

对花键套外形设计、花键套表面粗糙度、铝合金车轮铸造工艺方法等方面进行分析研究,找出了影响铝合金车轮花键套连接强度的因素及工艺参数,避免摩托车铝合金车轮在摩托车行驶过程中花键套与铝合金车轮结合部位发生松动、脱落、异响等情况,提高了摩托车铝合金车轮的安全性能。     

基于拓扑优化的某重卡轮毂轻量化设计

对某重卡前轴轮毂在设计工况下的静强度性能进行了有限元分析,并对该轮毂结构进行了轻量化设计.采用拓扑优化方法,以最大设计空间为优化的基结构,以重量最轻为目标函数,以结构的静强度性能为约束条件,进行了优化迭代计算.轻量化设计后,减轻了轮毂的重量,且轻量化结构满足强度要求.     

浅谈二手车车况的静态鉴定

本文详细阐述了发动机、底盘、电气设备、车身及驾驶室/行李箱这五部分的静态鉴定,给出了五部分静态鉴定的顺序和它们决定二手车价值的一般比例,对实践具有一定指导作用。     

Parametric analysis of wheel wear in high-speed vehicles

In order to reduce the wheel profile wear of highspeed trains and extend the service life of wheels, a dynamic model for a high-speed vehicle was set up, in which the wheelset was regarded as flexible body, and the actual measured track irregularities and line conditions were considered. The wear depth of the wheel profile was calculated by the well-known Archard wear law. Through this model, the influence of the wheel profile, primary suspension stiffness, track gage, and rail cant on the wear of wheel profile were studied through multiple iterafive calculations. Numerical simulation results show that the type XP55 wheel profile has the smallest cumulative wear depth, and the type LM wheel profile has the largest wear depth. To reduce the wear of the wheel profile, the equivalent conicity of the wheel should not be too large or too small. On the other hand, a small primary vertical stiffness, a track gage around 1,435-1,438 mm, and a rail cant around 1：35-1：40 are beneficial for dynamic performance improvement and wheel wear alleviation.     

An experimental study of the effect of low-noise wheels in reducing noise and vibration

Wheel/rail interaction is a major source of railway noise. A low-noise wheel structure is developed and its effect on noise reduction is investigated. This low-noise wheel employs a rubber material inserted into the steel rim or mounted on the wheel surface. The low-noise wheel has low stiffness and a high-damping ratio compared to a solid wheel. Measurement shows that it reduces rolling and squealing. It turns out that a subway line with the proposed wheel could reduce its interior noise level by 4–5 dB(A) and vehicle vibration level by 7–8 dB. While the proposed structure seems promising in noise reduction for railway vehicles, the endurance and cost effectiveness of the low-noise wheel are yet to be verified.     

浅谈轮毂结构对车轮强度的影响

车轮是汽车的安全部件,不仅影响汽车的行驶性能,还影响汽车的行驶安全性,应具有足够的刚度和疲劳强度。车轮的强度不仅与轮胎气压、车辆重量、轮胎最大载荷、车辆速度、使用温度和腐蚀等使用环境有关,还受到与之连接零件轮毂的结构影响。文章对不同轮毂结构对车轮强度的影响进行分析和验证,通过优化轮毂结构可以提升车轮的安全率和使用寿命,给解决车轮开裂问题和车轮轻量化设计提供新的思路。     

减速顶壳体螺栓发生折断故障原因分析及应对措施

通过对减速顶壳体螺栓折断故障进行调查统计,从理论和实际两个方面,详细分析了壳体螺栓折断故障发生的原因及教训,并结合减速顶的结构特点和运行工况,阐述了防范壳体螺栓折断故障的方法和措施,提出了改进下一步工作的意见和建议。     

常见机车车轴实物对比试块的新应用

介绍利用目前现有的几种常见机车车轴实物对比试块,校验DF8B(滚抱)和DF7G型内燃机车分体轮、SS6B型电力机车整体轮、8K型机车轮对的车轴齿轮座镶入部横波探伤灵敏度的方法,以实现齿轮座镶入部和内侧卸荷槽的全面扫查。     

铁道车辆轮重测定仪检定装置的研制

为满足铁路货场铁路车辆轮重测定仪的现场检测与维修工作,研制了体积小、重量轻、结构简单的LJ-B型铁路车辆轮重测定仪检定装置。从研制目标、系统结构与原理、研制方案和技术难点及实际运用情况等方面,详细介绍LJ-B型铁路车辆轮重测定仪检定装置。     

CRH2010A综合检测车测力车轮与钢轨滚动接触弹塑性分析

运用非线性有限元分析软件ABAQUS,考虑通过直线、曲线线路和道岔3种工况,建立CRH2010A综合检测车的测力车轮与钢轨的三维滚动接触有限元模型,进行不同工况下测力车轮与钢轨的滚动接触特性及车轮辐板和轴毂的受力分析。结果表明:测力车轮的滚动接触特性与动车车轮相似;通过直线线路且轮对横移量为8mm时,产生轮缘效应,车轮磨损加剧;通过曲线线路时,左侧车轮与钢轨出现两点接触中心区;通过道岔时,左侧车轮与长心轨均发生塑性变形,车轮和钢轨的磨耗加剧;轴毂的过盈连接对轮轨接触特性的影响,远小于其对轴毂连接区域和辐板加工区域应力的影响;在这3种工况下测力车轮均满足静强度要求。