Wheel-rail contact models for vehicle system dynamics including multi-point contact

Advanced modelling of rail vehicle dynamics requires realistic solutions of contact problems for wheels and rails that are able to describe contact singularities, encountered for wheels and rails. The basic singularities demonstrate themselves as double and multiple contact patches. The solutions of the contact problems have to be known practically in each step of the numerical integration of the differential equations of the model. The existing fast, approximate methods of solution to achieve this goal have been outlined. One way to do this is to replace a multi-point contact by a set of ellipses. The other methods are based on so-called virtual penetration. They allow calculating the non-elliptical, multiple contact patches and creep forces online, during integration of the model. This allows nearly real-time simulations. The methods are valid and applicable for so-called quasi-Hertzian cases, when the contact conditions do not deviate much from the assumptions of the Hertz theory. It is believed that it is worthwhile to use them in other cases too.     

第三轨供电系统中受流器与第三轨的接触压力及其对受流性能的影响分析

介绍了第三轨受流器的结构原理。分析比较了弹簧式和气压式受流器与第三轨接触压力调节方式的特点。基于电接触基本理论详细的阐述了受流滑板与第三轨接触区的导电机理。接触区域的导电电路由无数微小的电阻及电容并联而成,接触压力通过影响微小电阻、电容的数量比例,进而影响接触面上的导电能力和磨损性能。标称静态接触压力的设计值接近或等于"法向压应力临界值"时,导电能力和磨损特性取得均衡。     

铁路路基动态变形模量的数值模拟分析

介绍铁路路基动态变形模量理论计算公式的推导及动态变形模量的测试原理,采用有限元软件模拟动态变形模量的测试过程,分析承载板与土体接触压力、路基动态变形模量的影响因素,并计算动态变形模量的有效测试深度.结果表明:在承载板中心一定范围内,接触压力模拟结果较理论计算值大;土体的动弹性模量对接触压力影响很小,可以忽略;路基动态变形模量测试冲击荷载作用下,土体只发生弹性变形;动态变形模量与土体动弹性模量呈线性关系,路基动态变形模量的模拟结果大于理论计算值;土体的泊松比对动态变形模量影响较小;动态变形模量有效测试深度建议取0.5~0.6 m.     

浅埋顶管沉井周边土体的三维破坏形状及沉降研究

为研究顶管沉井及周边土体在顶进力作用下的形变范围与大小，以加固旋喷桩作为沉井周围加固体建立ABAQUS软件计算模型，并将模拟结果与工程实例、PLAXIS 3D软件所得结果进行对比分析。同时，采用广州地区花岗岩残积土进行室内沉井模型试验，并通过试验结果对数值模拟结论进行验证，得出结论如下： 1）在开挖基坑前达到设计强度的旋喷桩能有效减小基坑周边土体塌陷变形、坑底隆起。2）在施加工作顶推力下，前侧主动区首先出现贯通裂缝，竖向位移斜率增大出现明显拐点；继续增大顶推力，土体位移会急剧增大导致地表沉降严重。3）对于后背土体，在顶推力作用下，地表破裂线的切线角度从0°逐渐增大至45°+φ/2，导致破裂范围也不断扩大；达到45°+φ/2处后，继续施加顶推力会导致短轴方向破坏范围扩大的速度较长轴方向的速度更快；三维空间中被动区破坏土体在地表处产生形状为椭圆的破坏面，椭圆长轴方向为顶推轴线方向，被动破坏体呈现为牛角状椭圆楔体。     

软土地层盾尾注浆压力引起的地面隆起分析

目前已有盾尾注浆压力引起地面隆起的研究均假定盾尾注浆压力均匀分布,这与实际工程中盾尾注浆压力上小下大的形式不符。为更准确预测盾尾注浆压力引起的地面变形,在现有均匀注浆压力引起地面隆起分析的基础上,考虑软土地层盾构隧道施工中盾尾注浆压力上小下大的分布形式,将盾尾注浆对地层的压力效应视为半无限土体中柱形孔的扩张过程,利用镜像法和Mindlin解,推导出软土地层盾尾注浆压力引起的地面隆起计算公式,并通过工程实例,将本文解答、叶飞解答、林存刚经验公式解答、Vesic解答与数值解进行对比分析。结果表明:盾尾注浆压力引起的地面隆起横向曲线总体上呈高斯分布。在预测软土地层地面沉降时,忽视盾尾注浆压力引起的地面隆起是不合理的;用推导出的公式计算上小下大分布形式下盾尾注浆压力引起的地面沉降是可行的,Vesic公式和林存刚经验公式在应用时需要根据具体工程进行相应修正。     

The Kalker book of tables for non-Hertzian contact of wheel and rail

A new regularisation of non-elliptical contact patches has been introduced, which enables building the look-up table called by us the Kalker book of tables for non-Hertzian contact (KBTNH), which is a fast creep force generator that can be used by multibody dynamics system simulation programs. The non-elliptical contact patch is regularised by a simple double-elliptical contact region (SDEC). The SDEC region is especially suitable for regularisation of contact patches obtained with approximate non-Hertzian methods for solving the normal contact problem of wheel and rail. The new regularisation is suitable for wheels and rails with any profiles, including worn profiles.

The paper describes the new procedure of regularisation of the non-elliptical contact patch, the structure of the Kalker book of tables, and parameterisation of the independent variables of the tables and creep forces.

A moderate volume Kalker book of tables for SDEC region suitable for simulation of modern running gears has been computed in co-simulation of Matlab and program CONTACT.

To access the creep forces of the Kalker book of tables, the linear interpolation has been applied.

The creep forces obtained from KBTNH have been compared to those obtained by program CONTACT and FASTSIM algorithm. FASTSIM has been applied on both the contact ellipse and the SDEC contact patch. The comparison shows that KBTNH is in good agreement with CONTACT for a wide range of creepage condition and shapes of the contact patch, whereas the use of FASTSIM on the elliptical patch and SDEC may lead to significant deviations from the reference CONTACT solutions.

The computational cost of calling creep forces from KBTNH has been estimated by comparing CPU time of FASTSIM and KBTNH. The KBTNH is 7.8–51 times faster than FASTSIM working on 36–256 discretisation elements, respectively.

In the example of application, the KBTNH has been applied for curving simulations and results compared with those obtained with the creep force generator employing the elliptical regularisation. The results significantly differ, especially in predicted creepages, because the elliptical regularisation neglects generation of the longitudinal creep force by spin creepage.     

基于响应面和遗传算法的柴油机瞬态过程喷油参数优化

基于台架试验数据,利用响应面法建立了某工程机械用柴油机瞬态过程喷油参数与性能的近似高精度模型,基于此模型采用遗传算法对瞬态过程喷油参数分别进行离线优化研究。结果表明:采用单目标优化确定的燃油消耗率(BSFC)、NO_x比排放量和颗粒质量(PM)比排放量的优化极限分别可达180.23g/(kW·h),8.92g/(kW·h)和0.011 8g/(kW·h),相对原机可降低多达4.5%,34.0%和37.3%。双目标优化的Pareto解集表明,相比于同时优化BSFC和NO_x比排放量,BSFC和PM比排放量更容易同时得到优化。采用权重因子适应度函数的三目标优化结果对应的BSFC,NO_x比排放量及PM比排放量分别为184.70g/(kW·h),12.62g/(kW·h)和0.012 2g/(kW·h),较原机分别降低2.1%,6.6%和35.3%。改进优化模型后,性能优化Pareto解集对应的BSFC和PM比排放量水平都非常接近其优化极限,但NO_x比排放量相对其优化极限仍然较高。     

飞机防冰腔结构参数的重要性测度

分析了常见的3种飞机防冰腔结构,应用Gambit软件建立了双蒙皮防冰腔结构网格模型。采用Spalart-Allmaras湍流模型模拟热气在防冰腔内的流动状况,采用Fluent软件进行传热效率分析,建立了防冰腔结构参数对传热效率的重要性测度模型。通过随机响应面法建立防冰腔结构参数与传热效率的函数关系,采用低分散性抽样法求解防冰腔结构参数的重要性测度,建立了防冰腔结构参数的重要性测度分析流程。分析结果表明:当笛形管中心到外蒙皮的距离从35.15mm增加到38.85mm时,传热系数由0.505减小到0.463;当双蒙皮通道高度从2.85mm增加到3.15mm时,传热系数由0.495减小到0.476;当射流孔孔径从1.90mm增加到2.10mm时,传热系数从0.505减小到0.494;当射流孔角度从14.25°增加到15.75°时,传热系数从0.476增加到0.494。防冰腔结构参数的重要性排序依次为射流孔角度、笛形管中心到外蒙皮距离、射流孔孔径、双蒙皮通道高度,在防冰腔结构加工与装配过程中,需要重点考虑射流孔角度与笛形管中心到外蒙皮距离这2个参数。     

基于VDI2230-2003标准的动车组车钩联接螺栓强度分析

使用ANSYS软件对某车钩安装座及其联接螺栓进行接触非线性静强度计算,在此基础上基于德国《VDI2230-2003螺栓强度校核标准》对螺栓进行强度评估,并和传统《机械设计手册》计算的结果进行比较,得出两种方法的计算值均满足强度要求,同时前者计算的轴向拉应力水平为后者计算的应力水平的72%,但剪切应力两者相同.