爆炸硬化高锰钢组合辙叉水平裂纹伤损分析

爆炸硬化高锰钢组合辙叉是近几年针对重载铁路使用条件开发的一种新型固定型辙叉产品,在批量上道使用后,水平裂纹伤损发生频次逐渐增加,引起广泛的关注。对水平裂纹伤损产生的原因进行分析,并提出多项改进措施。通过改进措施的实施,在朔黄线取得了较好的改进效果。实际结果表明,通过不断改进工艺、提高质量、加强维护,爆炸硬化高锰钢组合辙叉能够实现通过总重3亿t以上的目标。     

重载货车摩擦缓冲器阻抗特性的数值模拟

为预测摩擦缓冲器的实际工作状态,从几何特征和作用原理的角度,建立详细的MT-2型缓冲器理论模型。首先,通过对缓冲器内部各摩擦元件的运动学和静力学分析,推导出缓冲器在准静态下的阻抗特性;其次,引入附加摩擦系数量化各摩擦元件之间动静态摩擦过渡时的黏滞补偿,并模拟出缓冲器在动态下的阻抗特性;最后,利用C80型货车冲击试验数据对该缓冲器的理论模型进行验证。验证结果表明:总体上,数值模拟和现场试验下的缓冲器示功曲线基本吻合,说明模型的正确性;局部上数值模拟中缓冲器从加载Ⅰ阶段过渡至加载Ⅱ阶段的突变现象在冲击试验中表现的并不明显,还有待进一步完善。     

A signal-based fault detection and classification method for heavy haul wagons

This paper proposes a signal-based fault detection and isolation (FDI) system for heavy haul wagons considering the special requirements of low cost and robustness. The sensor network of the proposed system consists of just two accelerometers mounted on the front left and rear right of the carbody. Seven fault indicators (FIs) are proposed based on the cross-correlation analyses of the sensor-collected acceleration signals. Bolster spring fault conditions are focused on in this paper, including two different levels (small faults and moderate faults) and two locations (faults in the left and right bolster springs of the first bogie). A fully detailed dynamic model of a typical 40t axle load heavy haul wagon is developed to evaluate the deterioration of dynamic behaviour under proposed fault conditions and demonstrate the detectability of the proposed FDI method. Even though the fault conditions considered in this paper did not deteriorate the wagon dynamic behaviour dramatically, the proposed FIs show great sensitivity to the bolster spring faults. The most effective and efficient FIs are chosen for fault detection and classification. Analysis results indicate that it is possible to detect changes in bolster stiffness of ±25% and identify the fault location.     

Influence of AC system design on the realisation of tractive efforts by high adhesion locomotives

The main task for heavy haul railway operators is to reduce the cost of exported minerals and enhance the long-term viability of rail transport operations through increasing productivity by running longer and heavier trains. The common opinion is that this is achievable by means of implementation of high adhesion locomotives with advanced AC traction technologies. Modern AC high adhesion locomotives are very complex mechatronic systems and can be designed with two alternative traction topologies of either bogie or individual axle controls. This paper describes a modelling approach for these two types of AC traction systems with the application of an advanced co-simulation methodology, where an electrical system and a traction algorithm are modelled in Matlab/Simulink, and a mechanical system is modelled in a multibody software package. Although the paper concentrates on the analysis of the functioning for these two types of traction control systems, the choice of reference slip values also has an influence on the performance of both systems. All these design variations and issues have been simulated for various adhesion conditions at the wheel–rail interface and their influence on the high traction performance of a locomotive equipped with two three-axle bogies has been discussed.     

Dynamic simulation of train–truck collision at level crossings

Trains crashing onto heavy road vehicles stuck across rail tracks are more likely occurrences at level crossings due to ongoing increase in the registration of heavy vehicles and these long heavy vehicles getting caught in traffic after partly crossing the boom gate; these incidents lead to significant financial losses and societal costs. This paper presents an investigation of the dynamic responses of trains under frontal collision on road trucks obliquely stuck on rail tracks at level crossings. This study builds a nonlinear three-dimensional multi-body dynamic model of a passenger train colliding with an obliquely stuck road truck on a ballasted track. The model is first benchmarked against several train dynamics packages and its predictions of the dynamic response and derailment potential are shown rational. A geometry-based derailment assessment criterion is applied to evaluate the derailment behaviour of the frontal obliquely impacted trains under different conditions. Sensitivities of several key influencing parameters, such as the train impact speed, the truck mass, the friction at truck tyres, the train–truck impact angle, the contact friction at the collision zone, the wheel/rail friction and the train suspension are reported.     

沉船油舱抽油加热过程的热力学分析

本文对沉船倾斜油舱抽油过程进行了数值模拟研究,在相同的蒸汽加热功率,不同的加热位置条件下,分析了油舱内重质燃油和原油的加热过程,分别取得了在不同时刻油舱内重质燃油和原油的温度分布情况,以及油温随加热时间的变化规律。     

高顶双卧重型卡车改装设计

论述了汽车改装业的现状和发展趋势,详细介绍了东风EQ1411型高顶双卧重型卡车车身改装设计的原则、过程和特点。     

氘气制备技术研究

氘是氢的稳定同位素,室温下是一种无色、无味、无毒、无害的可燃性气体。氘气可用于核能、可控核聚变反应、激光器和灯源等。随着科学技术的发展,氘的应用将越来越广,氘的制备技术研究也会变得更加重要。本文综述了氘气的主要制备方法,如液氢精馏法、电解重水法、钯/合金薄膜或金属氢化物法、气相色谱法、激光分离法等;简介了对电解重水法制备高纯氘的现状。同时,也对氘气的研究及应用前景进行了展望。     

地面注汽管线表面散热损失影响因素分析

文中采用Fluent模拟与理论计算结合比较的方法,研究了不同因素对蒸汽管道散热损失的影响规律,并分析了理论计算模型的相对误差.发现增加注汽管线距地面高度,对其散热损失影响较弱;空气温度升高,注汽管道表面散热损失降低;风速和表面发射率对注汽管线表面热损失影响较大;数值模拟结果与理论计算数据相对误差较大.     

Failure mode and effects analysis of dual levelling valve airspring suspensions on truck dynamics

Failure mode and effects analysis are performed for a dual levelling valve pneumatic suspension to determine the effect of suspension failure on tractor–semi-trailer dynamics, using a detailed model of suspension pneumatics coupled with a truck dynamic model. A key element of failure analysis in suspensions with one or two levelling valves is determining the effect on the vehicle body roll when one or more failures occur. The failure modes considered are mainly the suspension pneumatic components, including clogged levelling valve, bent control rod, disabled lever arm, and punctured or leaking connectors and pipes. The pneumatic suspension is modelled in AMESim, with critical parameters established through component testing. Upon validating the AMESim component model experimentally, the pneumatic suspension model is integrated into TruckSim for studying the consequences of suspension failure on truck dynamics. The simulation results indicate that the second levelling valve in a dual-valve arrangement brings a certain amount of failure redundancy to the system, in the sense that when one side fails, the other side can compensate for the failure. Equipping the trailer with dual levelling valves brings an additional stabilising effect to the vehicle in the event of tractor suspension failure.