Virtual test rig to improve the design and optimisation process of the vehicle steering and suspension systems

A virtual test rig is presented using a three-dimensional model of the elasto-kinematic behaviour of a vehicle. A general approach is put forward to determine the three-dimensional position of the body and the main parameters which influence the handling of the vehicle. For the design process, the variable input data are the longitudinal and lateral acceleration and the curve radius, which are defined by the user as a design goal. For the optimisation process, once the vehicle has been built, the variable input data are the travel of the four struts and the steering wheel angle, which is obtained through monitoring the vehicle. The virtual test rig has been applied to a standard vehicle and the validity of the results has been proven.     

Total dynamic response of a PSS vehicle negotiating asymmetric road excitations

A planar suspension system (PSS) is a novel automobile suspension system in which an individual spring–damper strut is implemented in both the vertical and longitudinal directions, respectively. The wheels in a vehicle with such a suspension system can move back and forth relative to the chassis. When a PSS vehicle experiences asymmetric road excitations, the relative longitudinal motion of wheels with respect to the chassis in two sides of the same axle are not identical, and thus the two wheels at one axle will not be aligned in the same axis. The total dynamic responses, including those of the bounce, pitch and the roll of the PSS vehicle, to the asymmetric road excitation may exhibit different characteristics from those of a conventional vehicle. This paper presents an investigation into the comprehensive dynamic behaviour of a vehicle with the PSS, in such a road condition, on both the straight and curved roads. The study was carried out using an 18 DOF full-car model incorporating a radial-spring tyre–ground contact model and a 2D tyre–ground dynamic friction model. Results demonstrate that the total dynamic behaviour of a PSS vehicle is generally comparable with that of the conventional vehicle, while PSS exhibits significant improvement in absorbing the impact forces along the longitudinal direction when compared to the conventional suspension system. The PSS vehicle is found to be more stable than the conventional vehicle in terms of the directional performance against the disturbance of the road potholes on a straight line manoeuvre, while exhibiting a very similar handling performance on a curved line.     

Decoupled 3D moment control using in-wheel motors

Vehicles equipped with in-wheel motors are being studied and developed as a type of electric vehicle. Since these motors are attached to the suspension, a large vertical suspension reaction force is generated during driving. Based on this mechanism, this paper describes the development of a method for independently controlling roll and pitch as well as yaw using driving force distribution control at each wheel. It also details the theoretical calculation of a method for decoupling the dynamic motions. Finally, it describes the application of these 3D dynamic motion control methods to a test vehicle and the confirmation of the performance improvement.     

Multivariable speed synchronisation for a parallel hybrid electric vehicle drivetrain

In this article, a new drivetrain configuration of a parallel hybrid electric vehicle is considered and a novel model-based control design strategy is given. In particular, the control design covers the speed synchronisation task during a restart of the internal combustion engine. The proposed multivariable synchronisation strategy is based on feedforward and decoupled feedback controllers. The performance and the robustness properties of the closed-loop system are illustrated by nonlinear simulation results.     

Investigating the influence of soil properties on railway traffic vibration using a numerical model

This paper presents the influence of dynamic and geometrical soil parameters on the propagation of ground vibrations induced by external loads. The proposed approach is based on a three-dimensional model, focusing on realistic excitation sources like impulse loads and moving railway vehicles. For the latter, a complete vehicle/track model is developed. The simulation is performed in time domain, offering an interesting approach, compared with classic cyclic analyses. The ground is modelled initially as an elastic homogeneous half-space and additionally as a layered half-space. First, the effect of homogeneous soil properties on ground vibration is analysed. Soil stratification is then taken into account, using various configurations. Analysis reveals that as receiver distance increases ground wave reflection in a layered ground plays an important role in the reduction of ground surface motion. This effect is magnified when the phase velocity wavelength becomes large compared with the depth of the surface layer.     

Simultaneous observation of the wheels’ torques and the vehicle dynamic state

The goal of the present study is to show how it is possible to estimate online the individual torques applied at each wheel of an automotive vehicle by using an unknown input observer together with a simple nonlinear state-space model. The necessary measurements are the steering angle, the usual rotation speed of each wheel plus the vertical load at the centre of each wheel. By doing this, this study anticipates the affordability of a new generation of wheel bearing with embedded measurements of transmitted forces. Successful simulated experimentations using a realistic simulator are shown. Validations are done using classical case studies of longitudinal, lateral and coupled dynamics. The present limits and some possible improvements of the proposed method are also discussed.     

Fault classification method for the driving safety of electrified vehicles

A fault classification method is proposed which has been applied to an electric vehicle. Potential faults in the different subsystems that can affect the vehicle directional stability were collected in a failure mode and effect analysis. Similar driveline faults were grouped together if they resembled each other with respect to their influence on the vehicle dynamic behaviour. The faults were physically modelled in a simulation environment before they were induced in a detailed vehicle model under normal driving conditions. A special focus was placed on faults in the driveline of electric vehicles employing in-wheel motors of the permanent magnet type. Several failures caused by mechanical and other faults were analysed as well. The fault classification method consists of a controllability ranking developed according to the functional safety standard ISO 26262. The controllability of a fault was determined with three parameters covering the influence of the longitudinal, lateral and yaw motion of the vehicle. The simulation results were analysed and the faults were classified according to their controllability using the proposed method. It was shown that the controllability decreased specifically with increasing lateral acceleration and increasing speed. The results for the electric driveline faults show that this trend cannot be generalised for all the faults, as the controllability deteriorated for some faults during manoeuvres with low lateral acceleration and low speed. The proposed method is generic and can be applied to various other types of road vehicles and faults.     

A novel fuzzy logic correctional algorithm for traction control systems on uneven low-friction road conditions

The traction control system (TCS) might prevent excessive skid of the driving wheels so as to enhance the driving performance and direction stability of the vehicle. But if driven on an uneven low-friction road, the vehicle body often vibrates severely due to the drastic fluctuations of driving wheels, and then the vehicle comfort might be reduced greatly. The vibrations could be hardly removed with traditional drive-slip control logic of the TCS. In this paper, a novel fuzzy logic controller has been brought forward, in which the vibration signals of the driving wheels are adopted as new controlled variables, and then the engine torque and the active brake pressure might be coordinately re-adjusted besides the basic logic of a traditional TCS. In the proposed controller, an adjustable engine torque and pressure compensation loop are adopted to constrain the drastic vehicle vibration. Thus, the wheel driving slips and the vibration degrees might be adjusted synchronously and effectively. The simulation results and the real vehicle tests validated that the proposed algorithm is effective and adaptable for a complicated uneven low-friction road.     

Optimal roll control of an articulated vehicle: theory and model validation

This paper investigates optimal roll control of an experimental articulated vehicle. The test vehicle and the mathematical model used to design the control strategies are presented. The vehicle model is validated against experimental data from the test vehicle in passive configuration. The initial controller design, performed by Sampson (Sampson, D.J.M. and Cebon, D., 2003a, Achievable roll stability of heavy road vehicles. Proc. Instn. Mech. Engrs, Part D, J. Automobile Engineering, 217(4), 269–287), is reviewed and adapted for the experimental vehicle. The effect of not controlling all the axles on the vehicle is investigated and a variable vehicle speed controller is designed by interpolating between constant speed controllers. Substantial reduction in normalized load transfer is achieved for a range of manoeuvres, both in steady-state and transient conditions.     

Heavy duty vehicle rollover detection and active roll control

This paper presents the results of a comprehensive study on heavy-duty vehicle (HDV) roll stability improvement technology. The proposed rollover threat warning system uses the real-time dynamic model-based time-to-rollover (TTR) metric as a basis for online rollover detections. Its feasibility for implementation in a HDV rollover threat detection system is demonstrated through vehicle dynamic simulation studies. The research on the development of a rollover threat detection system is further enhanced in combination with an active roll control system using active suspension mechanism to improve heavy-duty trucks’ roll stability both in the static cornering and in emergency maneuvers. It has been demonstrated that the roll stability of typical heavy-duty trucks has been largely improved by the proposed active safety monitoring and control system.