Study on rail corrugation of a metro tangential track with Cologne-egg type fasteners

In Chinese metro lines, rail corrugation on both tangential and tight curved tracks with Cologne-egg type fasteners is very severe. Based on the viewpoint of friction-induced vibration causing rail corrugation, the rail corrugation on a tangential track with Cologne-egg type fasteners is studied in this paper. A vibration model of an elastic multiple-wheelset-track system with Cologne-egg type fasteners is established. Both the complex eigenvalue analysis and the transient dynamic analysis are performed to study the stability and the dynamic performance of the wheelset-track system. The simulation results show that a low rail support stiffness value is responsible for rail corrugation on the tangential track. When the Cologne-egg fasteners characterised by a lower stiffness value are replaced with the DTVI2 fasteners characterised by a higher stiffness value, rail corrugation disappears. However, rail corrugation on tight curved tracks cannot be suppressed using the same replacement. The above conclusions are consistent with the corrugation occurrences in actual metro tracks.     

Experimental investigation into the mechanism of the polygonal wear of electric locomotive wheels

Experiments were conducted at field sites to investigate the mechanism of the polygonal wear of electric locomotive wheels. The polygonal wear rule of electric locomotive wheels was obtained. Moreover, two on-track tests have been carried out to investigate the vibration characteristics of the electric locomotive's key components. The measurement results of wheels out-of-round show that most electric locomotive wheels exhibit polygonal wear. The main centre wavelength in the 1/3 octave bands is 200?mm and/or 160?mm. The test results of vibration characteristics indicate that the dominating frequency of the vertical acceleration measured on the axle box is approximately equal to the passing frequency of a polygonal wheel, and does not vary with the locomotive speed during the acceleration course. The wheelset modal analysis using the finite element method (FEM) indicates that the first bending resonant frequency of the wheelset is quite close to the main vibration frequency of the axle box. The FEM results are verified by the experimental modal analysis of the wheelset. Moreover, different plans were designed to verify whether the braking system and the locomotive's adhesion control have significant influence on the wheel polygon or not. The test results indicate that they are not responsible for the initiation of the wheel polygon. The first bending resonance of the wheelset is easy to be excited in the locomotive operation and it is the root cause of wheel polygon with centre wavelength of 200?mm in the 1/3 octave bands.     

某型舰辅汽轮机转子汽封轴颈磨损改性修复及其摩擦磨损性能研究

采用超音速火焰喷涂技术和电镀技术分别在45#钢试件表面制备了WC-12Co涂层和硬铬镀层。利用环块磨损试验机测试WC-12Co涂层和硬铬镀层与炭精试块对磨时的室温摩擦磨损性能。并通过显微硬度计和金相显微镜观察分析磨损表面形貌。结果表明：WC-12Co涂层的综合性能指标明显高于硬铬镀层。将该技术用于修复汽轮机转子汽封轴颈表面,可极大提高汽轮机转子的技战术性能,降低维修频率,延长使用寿命。     

耐磨复合材料强化及快速翻制铸造模具

铸造中如何采用成本低、加工周期短、维修方便复合材料模具及强化模具的表面技术，可极大地提高经济效益，本通过对铸造模具表面强化原理的分析，着重于对高耐磨复合材料的研究，介绍了耐磨材料的组成，结构，并以生产中的应用实例介绍了耐磨材料在实际模具铸造中的应用。     

混凝土泵缸套表面等离子喷涂强化的试验研究

开发了一种RE-Fe-Ni-Cr粉末冶金材料，采用等离子喷涂方法在水泥混凝土泵缸套表面喷涂该合金粉末，分析了该合金的组织结构，以及稀土元素含量对耐磨性的影响。研究结果表明。添加稀土元素可获得致密化程度较高、合金元素分布较为均匀的组织，并且有较高的硬度和良好的耐磨性。     

铁谱分析在机械设备监测诊断中的应用

基于微粒分析的铁谱技术不仅可以用于磨损机理的研究，而且能对机械设备进行监测和故障诊断。分析了铁谱仪的工作原理及磨损磨粒形式，对这一机械磨损监测诊断的新领域有了一个较为清晰的介绍。     

老龄化船舶与海洋结构物机械性损伤研究进展(英文)

船舶与海洋结构物在服役期内会承受如结构腐蚀,疲劳裂纹以及机械性损伤等与役龄相关的结构退化与损伤,并会诱发一系列安全性、健康性以及经济风险性的问题.实际上,已有报道表明这些与役龄有关的结构退化与损伤经常会引起船舶与海洋结构物的灾难性事故.因此,为了发展更有效可行的方法来加强技术管理以控制这些结构退化和损伤,降低结构老龄化所带来的损失,开发先进的技术以及开展相应的科研工作极为重要.结构的机械性损伤与结构腐蚀和疲劳损伤相比所受关注的程度要小得多,但结构机械性损伤在一些情况下也是诱发结构失效的主导因素.文章针对老龄化船舶与和海洋结构物的机械性损伤同题,总结了包括结构磨损、撕裂,凹陷,接触性损伤和事故性损伤的当前研究现状和研究进展,给出了有关机械性损伤的预报、减轻和防止的方法,并对未来的研究与发展方向给出了建议.     

高速双体穿浪船艏部结构动态位移监测与分析

为了测量穿浪双体船艏部结构在航行过程中的动态变形,并分析其变形的规律,文章利用光学微动测量系统对船体艏部结构的变形进行实时监测,并对测量数据进行实时自动采集与存储。试验结果表明:航行过程中动态变形为4.72 mm~7.60 mm;低海况高航速下的结构变形明显大于高海况低航速下的结构变形;在不同航向试验中,顶浪航行结构变形最大,艉斜浪、艏斜浪和顺浪工况相差不大。分析结果既可论证微动测量法监测动态变形的可行性,又可为高速双体穿浪船艏部结构疲劳裂纹和变形等机理研究及局部优化提供参考。     

海洋工程用铝合金表面微弧氧化膜的耐腐蚀性能

为了制备性能良好的微弧氧化膜层,以提高海洋平台用2Al2铝合金的耐磨性和耐腐蚀性。本实验采用微弧氧化技术,将不同浓度的MoS2颗粒（0 g/L、1 g/L、2 g/L、4 g/L、6 g/L和8 g/L）添加到电解液中,在2Al2铝合金表面制备微弧氧化膜层。通过扫描电子显微镜和光学显微镜对复合镀层的微观形貌、组织结构进行分析;采用摩擦磨损试验、电化学腐蚀试验等实验方法分析了镀层的耐磨性和耐腐蚀性能。实验结果表明,随着纳米MoS2颗粒含量的增加,陶瓷层表面微孔尺寸减小,微孔数量增加,并且孔洞的分布更加均匀,致密度得到了很大的提高,且膜层厚度随着纳米MoS2颗粒含量的增加先增后减;添加纳米MoS2颗粒后,使得膜层摩擦系数降低,并且基本稳定在0.45左右;当纳米MoS2颗粒含量为4g/L时,陶瓷层的耐腐蚀性能最好。     

某轮主机缸套异常磨粒磨损及原因分析

文章基于某轮一次主机缸套异常磨损伴随燃烧恶化故障,着重介绍轮机部人员对主机缸套异常磨粒磨损常规定位思路及此次故障根源所在,介绍了故障的排除过程,并对其日常维护管理提出了建议。