起动机渐开线螺旋花键轴的设计及其冷滚轧技术

汽车用起动机电枢轴上的螺旋花键，已多采用冷滚轧加工的多键渐开线螺旋花键来代替铣削加工的四键或六键的矩形花键。阐述了渐开线螺旋键冷忆使用的新轧轮的特点及应用；指明了渐开线螺旋花键轴几何尺寸设计时应注意的问题。     

斗轮堆取料机的发展趋势

斗轮堆取料机普遍采用PLC和变频器调速、液压驱动、网络控制等技术。其生产能力显著提升,造型得到了改进,产品向大型化、无人化、多样化、环保和配套国际化的方向发展。国际市场对斗轮堆取料机的需求大。     

An ABS control logic based on wheel force measurement

The paper presents an anti-lock braking system (ABS) control logic based on the measurement of the longitudinal forces at the hub bearings. The availability of force information allows to design a logic that does not rely on the estimation of the tyre–road friction coefficient, since it continuously tries to exploit the maximum longitudinal tyre force.

The logic is designed by means of computer simulation and then tested on a specific hardware in the loop test bench: the experimental results confirm that measured wheel force can lead to a significant improvement of the ABS performances in terms of stopping distance also in the presence of road with variable friction coefficient.     

The impact of structural flexibilities of wheelsets and rails on the hunting behaviour of a railway vehicle

The hunting motion of a passenger coach is investigated using a multibody system in which the wheelsets and the rails can be modelled as flexible bodies. By comparing the results for different model variants, in which the structural flexibilities of the wheelsets and of the rails are either taken into account or neglected, the impact of the flexibilities is analysed. It turns out that the flexibilities of both the wheelsets and the rails have a significant impact on the hunting behaviour by increasing the lateral motions of the wheelsets and lowering the critical speed. In order to investigate the impact of the flexibilities under different operating conditions, the calculations are carried out for track geometries using different rail profiles (60E1, 60E2) and different rail cants (1:40, 1:20) and for different values for the friction coefficient (0.25…0.4) at the wheel–rail contact. The results show that the influence of the flexibilities is the strongest for high lateral forces, which occur e.g. for contact geometries leading to high hunting frequencies and for high values of the friction coefficient. The results also show in some cases a strong impact of the flexibilities on the position of the wheel–rail contact on the running surface of the rail, which is of particular interest with respect to wear simulation.     

低动力作用货车转向架动力性能的研究

本文探讨低动力作用货车转向架的原理及其动力性能的计算和评估方法。首先定义9项指标,作为衡量车辆对轨道动力作用的标准。然后研究这些指标的诸因素。在此基础上总结出实现低动力作用的基本途径。本文还应用这些研究成果,提出4种低动力作用货车转向架的设计方案,并通过数值计算,同国内、外主型货车转向架对比,从而论证其在我国铁路采用的可行性。     

Tangential force variation due to the bogie direction reversal procedure

A range of tangential forces is generated within the contact patch when a wheelset moves on the rail. These forces are intensified when incorporating curved tracks and motored axle rail vehicles [Arrus, P., de Pater, A.D. and Meyers, P., 2002, The stationary motion of a one-axle vehicle along a circular curve with real rail and wheel profiles. Vehicle System Dynamics, 37(1), 29–58]. The wheelset is subject to flange contact if an unbalanced force remains in a curve towards the high rail gauge face. The resultant force in the transverse direction includes the lateral force, the radial force, and the creep forces in addition to the effect of the frequent wheelset displacement due to the kinematic oscillation [Iwnicki, S., 2003, Simulation of wheel–rail contact forces. Fatigue Fracture Engineering Material Structure, 26, 887–900]. This article has focused on a potential variation in some of the forces cited when the wheelset is subject to backward and forward movements. A severe wear rate observed within the wheel flange region in Iranian Railways was investigated by operating a test bogie on a curvaceous track. An obvious improvement in the wear rate and wear pattern of the wheels was attained when the second test bogie encountered a bogie direction reversal procedure. This enhancement is considered in this article from the force analysis standpoint.     

Influence of polygonal wear of railway wheels on the wheel set axle stress

The coupled vehicle/track dynamic model with the flexible wheel set was developed to investigate the effects of polygonal wear on the dynamic stresses of the wheel set axle. In the model, the railway vehicle was modelled by the rigid multibody dynamics. The wheel set was established by the finite element method to analyse the high-frequency oscillation and dynamic stress of wheel set axle induced by the polygonal wear based on the modal stress recovery method. The slab track model was taken into account in which the rail was described by the Timoshenko beam and the three-dimensional solid finite element was employed to establish the concrete slab. Furthermore, the modal superposition method was adopted to calculate the dynamic response of the track. The wheel/rail normal forces and the tangent forces were, respectively, determined by the Hertz nonlinear contact theory and the Shen–Hedrick–Elkins model. Using the coupled vehicle/track dynamic model, the dynamic stresses of wheel set axle with consideration of the ideal polygonal wear and measured polygonal wear were investigated. The results show that the amplitude of wheel/rail normal forces and the dynamic stress of wheel set axle increase as the vehicle speeds rise. Moreover, the impact loads induced by the polygonal wear could excite the resonance of wheel set axle. In the resonance region, the amplitude of the dynamic stress for the wheel set axle would increase considerably comparing with the normal conditions.     

斗轮式取料机行走位置精确定位

斗轮式取料机行走位置校正装置在定位中起到很重要的作用.分析了原有行走机构定位原理与状况.介绍了新定位装置的设计思路和实施方案,改革后提高了全场设备相互协同的效率和相互保护的可靠性.     

内河干线航道服务区布局研究

为了有效地指导我国水网地区内河干线航道服务区规划建设,提升内河航道服务水平和水运行业形象,增强航道服务性功能,从内河航道服务区研究背景与研究现状分析入手,从航道服务性功能角度出发,对内河航道服务区进行系统定义与分类;结合船民服务需求意向调查,对各类服务区进行功能定位;分析内河干线航道服务区布局的指导性原则、要求、步骤,提出分类布局、整体优化的航道服务区布局方法.     

Mathematical modelling of train–turnout interaction

The paper proposes a mathematical model of train–turnout interaction in the mid-frequency range (0–500 Hz). The model accounts for the effects of rail profile variation along the track and of local variation of track flexibility. The proposed approach is able to represent the condition of one wheel being simultaneously in contact with more than one rail, allowing the accurate prediction of the effect of wheels being transferred from one rail to another when passing over the switch toe and the crossing nose. Comprehensive results of train–turnout interaction during the negotiation of the main and the branch lines are presented, including the effect of wear of wheel/rail profiles and presence of track misalignment. In the final part of the paper, comparisons are performed between the results of numerical simulations and line measurements performed on two different turnouts for urban railway lines, showing a good agreement between experimental and numerical results.