三坐标在发动机缸体缓慢偏差检测中的应用

介绍了缸体加工工艺中采用的典型的加工坐标系的建立及在三坐标测量机上的实现,对缸体空间孔系位置尺寸的三坐标测量中常见问题进行了分析总结,并提出了解决问题的方法。     

几种常用发动机维修设备的使用操作

FZ54X型缸体缸孔数控镗床FZ54X型立式缸体缸孔数控镗床可用于对发动机气缸体的缸孔进行镗削处理,使缸孔的内径尺寸达到所需的加工尺寸。FZ54X型缸体缸孔数控镗床的外形结构如图1所示,其使用操作方法如下。     

01J型无级变速器结构及控制电路

一、结构及工作原理奥迪A6轿车装备了性能先进的01J型无级变速器(CVT),该变速器主要由飞轮减振装置、倒档离合器、辅助减速齿轮、主链轮装置、副链轮装置、行星齿轮系、前进档离合器、液压控制单元和变速器控制单元组成。电子液压控制单元和变速器控制单元集成为一体,位于变速器壳体内。     

A650E自动变速器动力传递路线分析

丰田公司的雷克萨斯LS400、LS430等车型装用了A650E自动变速器,它是电控5速后驱自动变速器,其动力传递路线示意图如图1所示。在LS430变速器内部共有4个行星齿轮机构,它在AW-4（A340E）自动变速器的基础上发展而来。其最前面的行星齿轮机构称为超速（O／D）行星排;第二、第三行星齿轮机构分别称为前排和中央行星排,它们组成了典型的辛普森行星齿轮机构;第四行星齿轮机构称为后行星排。     

自动变速器动力传递路线分析(十六)——奔驰722.6系列自动变速器

722.6自动变速器是电子控制5前进挡2倒挡轿车用自动变速器,用于奔驰多款轿车。该自动变速器行星齿轮机构由三排单级行星齿轮机构组成,分别称为前行星齿轮机构、中间行星齿轮机构及后行星齿轮机构。行星齿轮机构与换挡执行元件示意图如     

在线检测技术在发动机生产制造中的应用

一台发动机由几百个零部件组装而成,每个零件,既便是一颗螺丝钉都将直接影响发动机整机的质量。因而,对这些零部件在生产制造中加工质量的检测与控制的好坏,也就决定了发动机质量的优劣,成了能否达到设计所要求的技术性能指标的关键。     

基于Pro/E的圆柱齿轮参数化设计

文章利用Pro/Engineer的参数化设计功能,建立由用户参数通过关系式控制的圆柱齿轮几何模型,并采用拉伸特征的方法创建实体模型。此设计方法在进行不同齿数的齿轮设计时,只需输入圆柱齿轮的已知参数,就可以迅速精确地生成所需的三维实体模型,大大提高设计效率。     

Tool Wear Prediction in Micro-end-milling with Hard Material

The applications of micro-machining have increased drastically in the last ten years. However, tools with less than 1mm diameter using for micro-mills have very short and unpredictable life when they are used to cut hard metals. In this study, preliminary design of experiment (DOE) test program was conducted to investigate and identify the factors affecting tool wear at the micro-scale with hard material. Analysis of variance (ANOVA) and Taguchi method were efficient to determine appropriate cutting condition and the effect of parameters. A simple model was also developed to predict the width of slots on the workpiece along the cutting length. The obtained results can provide the basic guidelines for parameter setting of micro-end-milling with hard material.     

Finite Element Analysis for Multi-pass Equal Channel Angular Pressing

Equal channel angular pressing (ECAP) is an attractive process method to produce bulk ultra-fine grained materials. There are many experiment evidences showing that the nature of the microstructural evolution in multi-pass ECAP depends on process routes. Isothermal three dimensional FEM simulations for multi-pass ECAP were performed using DEFORM3D finite element code. The material model of 6061Al-T6 was employed. Flow nets, effective strain distribution in the workpiece and loads during multi-pass ECAP using different routes were analysed respectively. The simulations show process routes influence material flow and effective strain distribution in the workpiece obviously but have few influence on loads.     

基于模态分析的机车齿轮罩结构优化

为了提高机车齿轮罩的疲劳强度,基于有限元模态分析方法对齿轮罩进行了结构动态特性分析。分析中根据齿轮罩振动模态和应力状态分布情况,确定了原结构强度的薄弱环节,并进行合理的改进。改进后的结构大幅度提高其响应的固有振动频率,以避免服役过程中壳体产生共振。同时,改进后齿轮罩的疲劳强度得到大幅提高,满足了使用要求。对分析结果进行了试验验证,所得数据与试验结果较为一致。