压力容器的应力腐蚀及控制

应力腐蚀是压力容器腐蚀破坏的重要形式,尤其是这种断裂失效呈脆性断裂的特点,易导致灾难性后果。阐述了压力容器应力腐蚀断裂产生的条件和特征,并从合理选材、降低或消除应力和改善环境等方面提出了控制应力腐蚀断裂的技术措施。     

Study on hot spot stress distribution of three-planar tubular Y-joints subjected to in-plane bending moment

The three-planar tubular Y-joint (3Y-joint) is the main part of the fatigue assessment of tripod substructures of offshore wind turbines (OWTs). As typical multiplanar tubular joints, 3Y-joints are affected a lot by multiplanar interaction between braces. Moreover, the locations of hot spot stress (HSS) can vary considerably under different load types. Thus, the distributions of stress concentration factor (SCF) and multiplanar interaction factor (MIF) along weld toe curves are necessary to calculate HSS. Considering these requirements, this study focuses on the 3Y-joint considering the wide application of the tripod substructure of OWT. A finite element (FE) analysis method is introduced and validated. Then, a numerical database is established covering common ranges of parameters used in practice. The SCF and MIF of 3Y-joint under in-plane bending moment are analyzed. Distribution formulas are proposed and proved suitable for calculating HSS in engineering design.     

Stress concentration factors in FRP-reinforced tubular DKT joints under axial loads

The stress concentration factors (SCFs) in uniplanar fibre-reinforced polymer (FRP) DKT joints are calculated under five axial loading conditions to determine the maximum SCFs. To this end, 108 finite element models of reinforced DKT joints with different FRPs and geometrical parameters are analysed. Available experimental data and formulas are used to validate the finite element models. The validated finite element models are utilized to investigate the effects of the FRP parameters along with different geometrical parameters on the stress concentration factors in uniplanar DKT joints. The simulations show a reduction of the maximum SCF by around 40% compared to unreinforced DKT joints. The reduction effect increases significantly with increasing the FRP thickness and the number of layers. Despite the notable efficacy of the FRP sheets on the drop of the SCFs in the X-connections, there is not any study or equation on the X-joints with FRP. Therefore, a precise equation is proposed for quantifying the SCFs in X-connections with FRP and is checked against the UK DoE acceptance standard.     

Evaluation of RAOs of a semi-submersible platform using field measurements: A full-scale model in Caspian sea environmental conditions

The present research investigates the motion response of a semi-submersible platform using measured field data. The Iran-Amirkabir semi-submersible platform (SSP) was considered as full-scale model in operation conditions. First, 14 accelerometer sensors were installed on the platform's hull, and measurements were made in 5 different scenarios in the Caspian Sea environmental conditions. Then, the Response Amplitude Operators (RAOs) for six degrees of motion were extracted using measured accelerator data. The Surge, Sway, and Heave RAOs processed by the Kalman estimation filter, Pitch, Roll, and Yaw RAOs were calculated from the Sensor Array method. Moreover, the boundary element method in ANSYS/AQWA software for the Iran-Amirkabir semi-submersible model was developed, and the RAO results were validated against the extracted field measurements. The obtained results from the Sensor Array method and the Kalman estimation filter are compared with the numerical simulations, which show Root Mean Square Errors of less than 3% and 4%, respectively for rotational and translational movements. The Mean Square Errors between both methods were also close to zero. Therefore, the proposed methods predicted activities of the studied SSP with relatively good accuracy by field data collected in the Caspian Sea.     

Field data observations for monitoring the impact of typhoon “In-fa” on dynamic performances of mono-pile offshore wind turbines: A novel systematic study

For offshore structures such as offshore wind turbines (OWT), typhoon is usually considered one of the most critical threats to structural safety performances and service life due to its heavy wind, wave, and even coexisted storm surge. Meanwhile, it is challenging to obtain the systematic data from the environmental conditions, structural dynamic vibrations and the SCADA record, when typhoon passes by the offshore wind farm. Taking into account these situations, a real-time multi-source monitoring system enabling the investigation of the typhoon impact on the performances of OWT, has been firstly established and implemented to a 4.0 MW mono-pile OWT in Rudong, Jiangsu, China. One of the major contributions in this work is to develop the monitoring system using a unique environment of real-world data that has been synchronously obtained from waves, winds, vibrational accelerations, inclinations of towers and SCADA data during the typhoon “In-fa” passing by the wind farm, and provide the scientific community with the underlying standards and technical recommendations. To investigate the influence caused by “In-fa”, comparison results of the measured data in the range of June to August have been analysed. It is worth noting that two conclusions have been obtained: (1) the region near the nacelle is not always the most critical vibrational area. Actually, the change of the maximum structural response in the position under different external loads should be applied to effectively evaluate the structural safety; (2) the measured accelerations exhibit an obvious decay process in the presence of the turbine rotor-stop, but not the yaw rigid-body motion. This observation promotes the accurate identification of modal parameters for the long-term monitoring. Consequently, these valuable findings to facilitate the assessment of structural operational conditions have been developed into two guide-lines. All the data and analyses presented in this paper provide a valuable insight into the design, energy efficiency, safety monitoring and damage diagnosis of OWT structures.     

浮式平台上部模块非管节点SCF控制方法

应力集中系数（Stress Concentration Factor，SCF）是评估节点疲劳损伤的重要参数。针对浮式平台上部模块非管节点的SCF控制，设计5种加强形式，采用Ansys软件对非管节点进行SCF分析。结果表明：筋板加强可有效改善面外弯矩作用下的应力集中；扣管加强对轴向力、面内弯矩和面外弯矩均具有较好的改善效果。