基于新型测试系统的发动机匹配测试方法

基于新型测试设备多模块同步测量、触发启动等特点,根据空滤器、中冷器、消音器、散热器的性能对发动机经济性、动力性的影响,总结了整车进排气及散热系统的道路匹配测试方法,并以实例介绍了新型测试设备在此匹配测试中的应用.     

Torque coordinating robust control of shifting process for dry dual clutch transmission equipped in a hybrid car

For a hybrid car equipped with dual clutch transmission (DCT), the coordination control problems of clutches and power sources are investigated while taking full advantage of the integrated starter generator motor's fast response speed and high accuracy (speed and torque). First, a dynamic model of the shifting process is established, the vehicle acceleration is quantified according to the intentions of the driver, and the torque transmitted by clutches is calculated based on the designed disengaging principle during the torque phase. Next, a robust H_∞ controller is designed to ensure speed synchronisation despite the existence of model uncertainties, measurement noise, and engine torque lag. The engine torque lag and measurement noise are used as external disturbances to initially modify the output torque of the power source. Additionally, during the torque switch phase, the torque of the power sources is smoothly transitioned to the driver's demanded torque. Finally, the torque of the power sources is further distributed based on the optimisation of system efficiency, and the throttle opening of the engine is constrained to avoid sharp torque variations. The simulation results verify that the proposed control strategies effectively address the problem of coordinating control of clutches and power sources, establishing a foundation for the application of DCT in hybrid cars.     

Coordinated vehicle traction control based on engine torque and brake pressure under complicated road conditions

Vehicle traction control system has been developed to enhance the traction capability and the direction stability of the driving wheels through the tyre slip ratio regulation. Under normal situations, if the tyre slip ratio exceeds a certain threshold, the slip ratio of the driving wheel is regulated by the coupled interaction of the engine torque and the active brake pressure. In order to obtain the best driving performance on a road under complicated friction conditions, the driving torque and the active brake pressure, need to be decoupled and adjusted to avoid penalisation of each other. In this paper, a coordinated cascade control method with two sliding-mode variable structure controllers is presented. In this control method, the driving wheel slip ratio is regulated by adjusting the engine torque and the wheel brake pressure. Through the sliding-mode controller, the engine torque is tuned to achieve the maximum driving acceleration and then the active brake pressure is applied to the slipped wheel for further modification of the wheel slip ratio. The advantage of this control method is that through proper regulation, the conflict between the two control inputs could be avoided. Finally, the simulation results validate the effectiveness of the proposed method.     

Optimal torque coordinating control of the launching with twin clutches simultaneously involved for dry dual-clutch transmission

As for the self-developed six-speed dry dual-clutch transmission (DCT), the optimal torque-coordinated control strategy between engine and dual clutches is proposed to resolve the problem of launching with twin clutches simultaneously involved based on the minimum value principle. Focusing on the sliding friction phase of the launching process, dynamics equations of dry DCT with two intermediate shafts are firstly established, and then the optimal transmitting torque variation rate and the driven plate's rotating speed of dual clutches are deduced by using the minimum value principle, in which the jerk intensity and friction work are taken as the performance indexes, and the terminal constraints of state variables are determined according to the driver's launching intention. Besides, the separating conditions of non-target gear clutch and the torque distributing relations of twin clutches are derived from the launching control targets that guarantee the approximately equal friction extent of two clutches and no power cycle. After the synchronisation of driving and driven plates of on-coming clutch, the output torque of engine is smoothly switched to the driver's demand level. Furthermore, launching the simulation model of the dry DCT vehicle is set up on the Matlab/Simulink platform. Simulation results indicate that the proposed launching control strategy not only can effectively reflect the driver's intention and extend the life span of twin clutches, but also obtain an excellent launching quality. Finally, the torque control laws of two clutches obtained through the simulation are transformed into clutch position control laws for the future realisation in the real car, and the closed-loop position controls of twin clutches in the launching process are conducted on the test bench with two sets of clutch actuator, obtaining preferable tracking effects.     

汽车散热器进出口水管弯扭疲劳试验台的研制

本试验台能够模仿汽车散热器的实际工作环境，进行散热器进出口水管与水室联接弯扭疲劳试验研究。本文就试验台的结构设计、工作原理及试验方法作了简要介绍。     

燃料电池混合动力系统总线电压对电机转矩及效率的影响

为评价总线电压对电机转矩以及效率的影响,在动态测功机试验台架上设计相应的试验,测量总线电压在400~455 V之间变化时某三相异步感应电机的输出转矩和效率。结果表明,在电机低效率区域,电机效率受总线电压影响较大。电机输出转矩相对于目标转矩有平均0.5 s的延时,在高总线电压、高电机转速区域,电机控制器启动自保护功能,输出转矩远小于目标转矩。中国城市公交典型工况测试表明,对经济性影响最大的前80%的电机工况点主要分布于受总线电压变化影响较小的高效率区,在城市公交工况下对电机效率的粗略分析可以忽略总线电压的变化。     

交流力矩电动机在铁路编组场电动车辆减速器上的应用

根据交流力矩电动机结构特性,分析供电系统的波动对交流力矩电动机输出性能产生的影响,阐述已使用电动车辆减速器的站场,注意做好供电系统配置和维护监控的关键环节。     

砂黏复合地层盾构掘进参数变化规律及掘进速率预测研究

为研究砂黏复合地层中复合比与盾构掘进参数之间的规律，依托石家庄地铁1号线白留区间隧道工程，基于现场盾构掘进试验，通过对盾构原始掘进参数的二次转换，建立标准推力-标准转矩特征空间，并对传统盾构掘进速率模型进行修正。研究结果表明： 1）正常掘进状态下，标准推力和标准转矩成对数关系，随着复合比的降低，标准推力和标准转矩增加； 2）根据参数点在特征平面的分布和对应的施工状态，将特征平面划分为Ⅰ区(正常掘进区)、Ⅱ区(转矩偏大区)和Ⅲ区(推力偏大区)，并依据复合比的不同，将正常掘进区进一步划分为Ⅰ1、Ⅰ2、Ⅰ3、Ⅰ4区； 3）基于标准推力和标准转矩，建立适用于砂黏复合地层的掘进速率预测模型。     

永磁同步电机直接转矩控制系统研究与仿真

首先介绍了永磁同步电机的数学模型;在此基础上系统地阐述了永磁同步电机直接转矩控制理论,并介绍其磁通、转矩控制方法,给出磁通观测器和转矩观测器,在MATLAB／SIMULINK中构造系统模型。仿真结果表明,该控制方法具有良好的动、静态性能。     

液力变矩器性能参数的计算误差及其修正方法

为提高液力变矩器数值模拟的精度,采用CFD(computational fluid dynamics)方法对液力变矩器的变矩比、效率和泵轮容量系数等性能参数进行了计算,对计算误差进行了分析,并提出了相应的误差修正方法.通过分析补偿油液流动对泵轮容量系数计算误差的影响,提出了针对泵轮容量系数误差的修正方法.结果表明:数值计算模型中,忽略摩擦损失和补偿油液流动的影响,将引起变矩器性能参数的计算误差;针对摩擦损失提出的误差修正方法,使算例中变矩器的变矩比和效率的最大相对误差均由16.2%减小到13.9%;按照泵轮容量系数误差的修正方法,泵轮容量系数的最大相对误差由13.9%减小到7.3%.