Nano-surface Engineering for Remanufacturing Application

IntroductionWith the rapid development of the world econ-omy, the quantity of waste machinery and elec-tronic products (WMEPs) is increasing at astartling speed. Consequently, the problems of de-stroyed ecological environment, environmental pol-lution, and resource waste have appeared promi-nently. According to the announced statistics morethan 70% discharge that results in the world envi-ronment pollution comes from the manufacturingindustry. 55 hundred million harmless wastes and7 hundred …     

提升摩托车减振柱磨削质量的实施方法

减振柱作为摩托车减震器重要零件之一,在表面电镀前的磨削质量控制尤为关键。通过设定合理的工艺、调整磨床、磨料及相关辅料的管理控制,使减振柱镀前磨削加工质量有了稳定提高。减振柱镀前精磨表面粗糙度控制在Ra0.15以内,一次合格率获得提高;部分配套出口高档车型的减振柱在精磨环节配置UB砂轮后,外观质量表面粗糙度Ra≤0.10;将粗磨、精磨两类磨削时的机床用连线机构连接、选择合适的磨削液等,提升了磨削加工效率与质量。     

一种改进的Ni—PTFE化学复合镀工艺

针对传统Ni—PTFE化学复合镀工艺的规律和不足,经过对试剂和工艺参数的筛选,改进配方和工艺条件,提出了一种经过改进的Ni—PTFE化学复合镀工艺,获得了在厚度、力学性能和稳定性方面均有较大提高的化学复合镀层。     

ZX—01镍磷合金化学镀工艺研究及应用

结合重型汽车典型令中件的特点，研究开发了一种性能优良的镍磷合金度工艺，采用正交试验法研究了镀液主要组分及主要工艺参数对镀层性能的影响规律，并对络合剂、缓冲剂和稳定剂进行了对比和筛选，优化最佳配方和工艺。该工艺操作简单，镀层综合性能优良，镀液稳定性好，寿命长，实际应用表明，ZX－01镍磷合金化学镀工艺完全可以用于生产，取代原来的电镀锌、电镀铬工艺。     

Microstructure and Contact Fatigue Behavior of Nano—SiO2／Ni Coating Prepared by Electro—Brush plating

Introduction　　Ingeneral,compositecoatingispreparedbyco depositingfineparticlesofmetallicornon metalliccompoundswiththemetalionsinordertoimprovematerialpropertiessuchaswearresistanceandlubrication[1,2 ] .Nickel,copper,cobalt ,silver ,nickel phosphorous ,…     

真空热处理对Co-W电刷镀镀层的影响

本文以3Cr2W8V为基体,制备了Co-W合金的电刷镀镀层,并在不同温度下对镀层试样进行了真空热处理,观察了热处理后镀层截面形貌和组织特征,分析了热处理后镀层的硬度、结合力等性能。结果表明在750℃时对Co-W镀层进行真空热处理后,涂层具有良好的综合性能。     

A novel semi-empirical tyre model for combined slips

A new tyre-force model for simultaneous braking and cornering is presented, which is based on combining existing empirical models for pure braking and cornering with brush-model tyre mechanics. The aim is to offer an easy-to-use, accurate model for vehicle-handling simulations. On a working tyre the contact patch between the tyre and the road is, in general, divided into an adhesion region where the rubber is gripping the road and a sliding region where the rubber slides on the road surface. The total force generated by the tyre is then composed of components from these two regions. The brush model describes this in a mechanical framework. The proposed model is based on a new method to extract adhesion and sliding forces from empirical pure-slip tyre models. These forces are then scaled to account for the combined-slip condition. The combined-slip self-aligning torque is also described. A particular feature of the model is the inclusion of velocity dependence, even if this is not explicitly present in the empirical pure-slip model. The approach is quite different from most previous combined-slip models, in that it is based on a rather detailed mechanical model in combination with empirical pure-slip models. The model is computationally sound and efficient and does not rely on any additional parameters that depend on combined-slip data for calibration. It can be used in combination with virtually any empirical pure-slip model and in this work the Magic Formula is used in examples. Results show good correspondence with experimental data.     

活塞环表面多元多层纳米膜的组织分析

采用离子镀表面处理技术,在活塞环表面获得了多元多层纳米膜。利用视频显微分析仪、扫描电子显微镜对涂层显微组织进行分析,用X射线衍射方法测定了涂层中的物相,用显微硬度计测定了涂层的显微硬度。分析结果表明,活塞环表面获得了致密且与基体结合良好的多元多层纳米膜,其厚度为2-5μm,单层膜的厚度为100～230nm。多元多层纳米膜由TiN、Ti2N、CrN等物相组成,显微硬度为1400～2027HV。     

化学镀镍产品在电力机车上的应用

由于电力机车电镀产品存在镀层不均匀、表面状况差、无装饰性以及镀层硬度低、不耐磨擦等缺陷,文章介绍的化学镀镍工艺以其优越的工艺性能很好地解决了以上工艺问题。     

纳米Al2O3复合镀铁层的结构与性能

为提高船机零部件的耐磨性,减少零部件的磨损,通过在电镀液中添加Al2O3纳米颗粒的方法,制备出含有Al2O3纳米颗粒的复合镀铁层。对制备出的镀层进行硬度、表面形貌、元素成分和摩擦磨损性能分析。结果表明：Al2O3纳米颗粒成功进入了镀层,含有Al2O3颗粒的复合镀层相对普通镀铁层有明显提高；含有40g/L Al2O3的复合镀层的摩擦系数相对普通镀层下降了25%,磨损量也大幅下降；经过摩擦磨损后复合镀层的表面状态良好。