城市轨道交通钢轨电位和新型回流装置研究

以成都地铁为例,基于钢轨绝缘节的老化和单向导通装置频繁导通问题,将车辆段及停车场等效为小电阻接地支路进行仿真。仿真结果表明,小电阻接地支路可使正线钢轨电位最大提升27.2 V,威胁了正线的安全运营。据此提出一种应用于车辆段与停车场的新型钢轨回流装置,并介绍其控制方法。该新型钢轨回流装置具有辅助列车安全通过绝缘节遏制车辆段与停车场内杂散电流、评估钢轨绝缘节绝缘性能和测量出入段线钢轨过渡电阻的功能。     

导电密封胶对不锈钢车体电阻点焊焊接性能影响研究

分析了电阻点焊原理,对相同的点焊搭接方式,分别采用3种工况进行焊接试验。3种工况分别采用相同焊接参数对搭接接触面涂导电密封胶和不涂导电密封胶的试件进行焊接;优化焊接参数后,对搭接接触面涂导电密封胶的试验件进行焊接。对3种工况下完成的焊接试件进行拉伸力检测试验、金相熔核尺寸检测和缺陷检测试验,对熔核直径、拉伸力、熔核内部缺陷的试验结果进行分析。试验结果表明:导电密封胶对电阻点焊的焊接性能存在影响;通过适当优化焊接参数,可以提高涂导电密封胶试件的焊接性能,焊接质量能够满足产品焊接要求。     

Local joint flexibility of tubular X-joints stiffened with external ring or external plates

In the present paper, the Local Joint Flexibility (LJF) of the ring-stiffened X-joints and plate-stiffened X-joints under compressive load is investigated. In the first phase, a finite element (FE) model was generated and verified with the results of available experimental tests and equations. In the next phase, a set number of 234 FE models were created to evaluate the role of the external ring size (β_r and τ_r), the external plate size (β_p and τ_p), and the connection geometry (γ, τ, and β) on the LJF factor (f_LJF). In these FE models, the weld connecting the chord and brace members was generated. The results indicated that the f_LJF of a plate stiffened joint can be down to 76% of the f_LJF of the corresponding un-stiffened joint. Also, the effect of the ring size on the f_LJF was more than the effect of the plate size on the f_LJF, because of the stiffener position. Despite the notable effect of the ring and the plate on the f_LJF, there is not any study or formula on tubular connections stiffened with ring or plate. Therefore, the FE results were used to propose two parametric formulas for determining the f_LJF in X-joints with external ring or external plate under brace compressive load. Moreover, the derived formulas were checked based on the UK DoE acceptance criteria.     

Assessment of fatigue strength of steel butt-welded joints in as-welded condition – Alternative approaches for curve fitting and mean stress effect analysis

Experimental fatigue data for butt-welded joints in as-welded condition and under constant amplitude tensile loading (secondary bending included) were analyzed using the nominal stress system and the notch stress system. Two approaches were used; a standard fitting procedure and minimization of the sum of squared perpendicular distances from a line with a fixed and free slope. In all cases, the latter method gave better agreement between the experimental and predicted fatigue life and fatigue strength. The analyses showed both with all broken specimen data included and with reduced data that the FAT225 curve, as recommended by IIW, might be too optimistic for the notch stress approach in the case of butt-welded joints in as-welded condition. It was also found that use of the local stress ratio instead of the applied stress ratio might explain many issues concerning current observations and apparent inconsistencies in reported literature.     

联合重要度在部件相依时的兼容性算法

在含有相依部件的系统中提出一个联合重要度的兼容性算法，即在基本部件不独立（相依）条件下，将故障树的系统结构特点和部件自身的可靠性因素兼容考虑进行联合重要度计算，并将此算法同其它算法的计算结果进行比较，从而验证说明这一算法的有效性．     

南昌红谷沉管隧道短管节干坞内拉合对接施工技术

沉管隧道最终接头短管节在牵移和拉合过程中易发生偏移与倾斜,且GINA止水带压缩到设计值难度较大。以南昌红谷沉管隧道为例,从准备、牵移、拉合及后处理4个阶段介绍短管节对接拉合施工工艺。通过对底钢板打磨、涂抹黄油等,减小底部摩擦阻力。采用计算机控制液压同步提升系统、液压数据量测、钢端壳间距测量等措施,对短管节轴线及平面控制。实践表明:GINA止水带压缩量误差仅为+4 mm,短管节轴线及平面偏差均在可控范围内,短管节干坞内拉合对接操作可行、质量可靠。     

某商用车散热器面罩开裂分析与改进

为解决散热器面罩开裂问题,提出了焊点优化方案和散热器面罩加强板外置/加强板内置方案,并进行了模块化设计,制定了2组改进措施。有限元分析结果表明:2种改进措施与原状态相比,均有良好应力改善效果,满足应力要求。     

不锈钢地铁车辆侧墙焊缝缺陷率分析

由于非熔透型激光叠焊工艺的局限性,侧墙焊缝处会产生内外钢板局部未焊透的现象即焊缝缺陷.为研究这种焊缝在不同缺陷率下的拉剪强度及其对车体静强度的影响,结合某不锈钢地铁车辆激光焊车体,通过建立不同焊缝缺陷率的车体有限元模型,分析各个工况下不同焊缝缺陷率的车体侧墙焊缝剪应力的变化,以此确定在静载工况下不锈钢激光焊车体侧墙焊缝缺陷率的限值.     

焊接顺序对高速列车侧墙焊接残余应力的影响

按实际加工工艺,基于有限元软件SYSWELD,采用有限元热弹塑性分析方法和Fortran语言对焊接热源进行二次开发,获得了所需要的热源,并通过实验验证了热源模型的准确性.在此基础之上,通过分析高速列车CRH380B侧墙焊接残余应力分布规律和焊接顺序对于侧墙焊接残余应力的影响,得到了侧墙焊接最优方案,为企业实际生产中的降低焊接残余应力方案选择提供了依据.     

船舶甲板分段纵骨焊接变形和残余应力数值模拟

基于非线性分析软件Abaqus,采用顺序耦合的热弹塑性有限元方法研究典型船舶甲板分段纵骨焊接的变形与残余应力问题。焊接过程中的温度场分析采用具有截面积分shell单元的shell/solid模型,移动热源为高斯分布与均匀体组合热源,材料考虑应变随温度变化的特性。通过与T型接头焊接实验结果对比,验证了方法的可靠性。在此基础上,计算分析了甲板分段纵骨焊接的整体变形和局部板格变形,并讨论了外板纵向和横向焊接残余应力分布规律。