盘式制动器制动尖叫的有限元分析与试验

建立了产生制动尖叫的钳盘式制动器各主要零件的有限元模型,并通过集成构建了制动器总成的接触摩擦耦合有限元模型,计算了制动器振动系统的复特征值分布和模态,分析了可能产生制动尖叫的不稳定模态,并与制动噪声台架试验统计结果进行了对比,结果表明所建模型能够较好地预测出制动器发生制动尖叫的倾向;分析了各零件的振动模态对产生制动尖叫不稳定模态的贡献大小,揭示出有尖叫倾向的不稳定模态是由子结构未耦合时的多阶振动模态叠加而成;分析讨论了摩擦因数、摩擦片结构及其背板阻尼对制动尖叫的影响,为控制制动尖叫提供了途径。     

Weld toe versus root fatigue failure mode and governing parameters: A study of aluminum alloy load-carrying fillet joints

In load-carrying fillet welded connections, two fatigue failure modes are possible i.e. weld toe cracking and weld root cracking. The fatigue life associated with weld root cracking is typically much lower than weld toe cracking, exhibiting a wider scatter band, especially for welded aluminum alloys. This paper examines fatigue failure mode transition behaviors in load-carrying fillet welds made of aluminum and their governing parameters, among plate thickness, weld penetration, joint misalignment, weld material, and ultrasound impact peening(UIP). Through both experimental and theoretical studies, a quantitative fillet weld sizing criterion was proposed for avoiding weld root cracking in fillet-welded aluminum connections.     

Modelling upheaval buckling in marine buried pipelines by coupling the shear stresses and soft soil stiffness

Buried marine pipelines employed in the Oil & Gas industry are subjected to pressure and temperature gradients, which cand produce local high compression loads leading to the onset of upheaval buckling failure. Upheaval buckling occurs when the localized stresses across the pipeline are high enough to induce constant deformation due to the low soil restriction in the upward direction. Therefore, models to predict upheaval buckling in buried marine pipes caused by high pressure and high temperature (HP/HT) and soil stiffness have been developed based on Euler-Bernoulli beam theory (EBT). However, this theory does not consider stresses and strains due to shear stresses which can play an important role in upheaval buckling failure. Therefore, in this work an analytical model that takes into account Engesser-Timoshenko beam theory (TBT) and considers the shear effects on pipelines was developed to predict upheaval buckling in buried marine pipelines. Furthermore, equations that govern vertical buckling of buried pipelines considering a plastic soil with initial imperfection were considered. Analytical results were compared with finite element models of buried pipeline and other models reported in the literature, and it was observed that analytical results fall in the range of those reposted in the literature. It was also observed that the incorporation of shear stresses in buried marine pipelines has low effect on upheaval buckling onset and propagation, but the soil stiffness has a strong influence on upheaval failure in buried marine pipelines.     

Numerical simulation of piggyback pipelaying under current loadings

For piggyback pipelaying operations, current-induced force and its effect on the piggyback pipe have not been thoroughly studied. In the present study, an improved method in hydrodynamic load calculation and structural modelling is proposed to simulate the pipelaying of a piggyback pipeline. In order to obtain the mean drag and lift force coefficients for the piggyback pipeline subjected to different inflow angles, two-dimensional Computational Fluid Dynamics (CFD) simulations are performed by modelling the piggyback pipeline as two cylinders attached to each other without gap. Then, the acquired force coefficients are used to calculate the hydrodynamic loads through a user-defined function in OrcaFlex based on a cross-flow principle approach. The interaction between the pipeline and the piggyback cable is modelled using two types contact elements which are ring penetrator and non-penetrating contact. The present proposed method is compared with other two widely used engineering methods based on (1) the equivalent diameter and (2) two separate cylinders without accounting for hydrodynamic interaction, in terms of the top tension, and the bending moments at Hang-off Clamps (HOC) and sagbend of the pipeline. The comparison shows that the two widely used engineering methods are not always conservative in force and response predictions. Hence, it is important to consider the hydrodynamic and structural interactions between the piggyback cable and the pipeline. With different current directions, the bending moments at the HOC predicted by the present method vary from 40% lower to 100% higher than those predicted by the two widely used engineering methods.